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Home › Chevrolet › 2004 › Tracker RWD › Repair and Diagnosis › Engine Mechanical › Cooling System (Mechanical) › Engine Cooling System › Repair Instructions › Radiator Replacement › Installation Procedure

Installation Procedure

    IMPORTANT: Do not damage the radiator on the fan during installation.
  1. Install the radiator and secure with 1 bolt on each side of the radiator.
  2. Install the 2 upper radiator shroud clips.
  3. Install the upper radiator hose.
  4. Install the radiator overflow hose.
  5. Raise and properly support the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
    6. Fig 1: View Of Radiator
    GM465590Courtesy of GENERAL MOTORS CORP.
  6. Install the lower radiator hose.
    7. Fig 2: View Of Upper & Lower Radiator Hoses
    GM465596Courtesy of GENERAL MOTORS CORP.
  7. Install the transmission oil cooler lines (1) to the bottom of the radiator (automatic transmission only).

    Install the 2 lower radiator shroud clips.

  8. Lower the vehicle.
  9. Fill the cooling system. Refer to Draining and Filling Cooling System 
  10. Connect the negative battery cable.
  11. Run the engine and inspect for the following:
    • Coolant leaks
    • Correct cooling level
    • Automatic transmission fluid leaks
    • Correct automatic transmission fluid level
    12. Fig 3: View Of Transmission Oil Cooler Lines
    GM465595Courtesy of GENERAL MOTORS CORP.
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