Removal Procedure
- Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnect/Connect Procedure .
- Disable the SIR system. Refer to SIR Disabling and Enabling Zone 3 and SIR Disabling and Enabling Zone 5 in SIR
- Remove the accessory trim plate from the I/P carrier. Refer to Trim Plate Replacement - Instrument Panel (I/P) Accessory .
- Remove the instrument panel cluster from the I/P carrier. Refer to Instrument Panel Cluster (IPC) Replacement .
- Remove the ignition switch bolts from the ignition switch.
- Insert the key into the ignition switch lock cylinder. Rotate the key to the ON position.
- If the ignition switch lock cylinder is seized or won't rotate, perform the following procedure:
- Protect the immediate work area with suitable material such as clean shop towels or a clean fender cover.
- Locate the surface for the ignition switch lock cylinder release button (2) on the plastic ignition switch housing.
On the key entry side of the switch housing center punch a location on the rib (1) approximately 3/8 of an inch from the cylinder release button (2).
- Carefully drill a pilot hole through the plastic housing with a 1/8 inch drill bit.
- Using a 9/32 inch drill bit carefully drill a hole at the pilot location, and slightly into the ignition switch lock cylinder surface to break the release button retaining spring.
- Remove portions of the broken spring from the hole using a small suitable tool.
- Grasp the ignition switch lock cylinder and remove the cylinder from the switch housing.
- Remove any plastic flashing from the drilling operation, and using compressed air blow out the ignition switch assembly.
- Disconnect the electrical connectors from the ignition switch.
- Release the transaxle park/lock cable retainer, then pull outward to remove the cable from the ignition switch.
- Press the ignition switch lock cylinder release plunger. The release plunger is located at the four o'clock position on the ignition switch housing.
- Use the key in order to pull the ignition switch lock cylinder from the ignition switch housing.
- Disconnect the pass key electrical connector from the ignition switch housing.
- Remove the ignition switch housing through the opening in the I/P cluster.
CAUTION:
Refer to Battery Disconnect Caution in Cautions and Notices.