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Installation Procedure

WARNING: This page is about a different car, the 2005 Chevrolet Corvette. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the radiator to the vehicle.
  2. Raise the vehicle.
  3. Vehicles equipped with a engine oil cooler, connect the lower engine oil cooler line to the radiator. Refer to Engine Oil Cooler Hose/Pipe Replacement (KPS) .
  4. Vehicles equipped with a transmission oil cooler, connect the lower transmission oil cooler line to the radiator. Refer to Transmission Fluid Cooler Line Quick Connect Fitting in Automatic Transmission - 4L60-E/4L65-E.
    5. Fig 1: Radiator Outlet Hose
    GM1482991Courtesy of GENERAL MOTORS CORP.
  5. Connect the radiator outlet hose to the radiator.
  6. Engage tension on the radiator outlet hose clamp at the radiator.
  7. Lower the vehicle.
  8. Vehicle equipped with a transmission oil cooler, connect the upper transmission oil cooler line to the radiator. Refer to Transmission Fluid Cooler Line Quick Connect Fitting in Automatic Transmission - 4L60-E/4L65-E.
  9. Vehicles equipped with a engine oil cooler, connect the upper engine oil cooler line to the radiator. Refer to Engine Oil Cooler Hose/Pipe Replacement (KPS) .
    10. Fig 2: Surge Tank & Inlet Hose
    GM1481407Courtesy of GENERAL MOTORS CORP.
  10. Connect the surge tank inlet hose to the radiator.
  11. Engage tension on the surge tank inlet hose clamp at the radiator.
    12. IMPORTANT: Lift up on the cooling fan and shroud assembly and engage the tabs to the radiator slots.
  12. Install the cooling fan and shroud assembly to the radiator. Refer to Cooling Fan and Shroud Replacement .
    13. Fig 3: Radiator Inlet Hose At Radiator
    GM1482975Courtesy of GENERAL MOTORS CORP.
  13. Connect the radiator inlet hose to the radiator.
  14. Engage tension on the radiator inlet hose clamp at the radiator using J 38185  . See Special Tools .
  15. Install the condenser. Refer to Condenser Replacement in Heating, Ventilation and Air Conditioning.
  16. Fill the cooling system. Refer to Draining and Filling Cooling System (Static Fill) .
  17. Evacuate and recharge the A/C system. Refer to Refrigerant Recovery and Recharging in Heating, Ventilation and Air Conditioning.
  18. Leak test the fittings of the component using J 39400-A  .
  19. Inspect the transmission fluid level. Refer to Transmission Fluid Checking Procedure in Automatic Transmission - 4L60-E/4L65-E.
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