Assembly Procedure

WARNING: This page is about a different car, the 2006 Chevrolet Monte Carlo and 2006 Chevrolet Impala. However, it is still accessible from the selected car via links, so may be relevant.

IMPORTANT: When applying the clean brake fluid to the piston bores and pistons, only apply the brake fluid to one bore at a time. This is done to ensure that the brake caliper, seals and pistons DO NOT become contaminated with dirt or other foreign material.

Apply a small amount of clean DOT-3 brake fluid to the piston, piston seal, and piston bore.

Fig 1: View Of Brake Caliper Piston Seal

Courtesy of GENERAL MOTORS CORP.

Install the piston seal in the brake caliper.

Fig 2: View Of Piston Dust Seal

Courtesy of GENERAL MOTORS CORP.

Install the dust seal on the piston.

Fig 3: Installing Piston To Brake Caliper
Courtesy of GENERAL MOTORS CORP.

IMPORTANT: Position the piston in the bore so that it is straight and level.
Install the piston in the brake caliper.

Fig 4: Installing Piston Into Bore

Courtesy of GENERAL MOTORS CORP.

Position a piece of wood across the piston to be installed.
Applying equal pressure by hand while pushing down, install the piston in the bore.
Remove the piece of wood.

Fig 5: Installing Piston Dust Seal

Courtesy of GENERAL MOTORS CORP.

Using the J 8092 (1) and the J 45863 (2), install the piston dust seal in the brake caliper.

Fig 6: View Of Bleeder Valve Cap
Courtesy of GENERAL MOTORS CORP.

NOTE: Refer to Fastener Notice .
Install the bleeder valve in the brake caliper housing.
Tighten: Tighten the bleeder valve to 19 N.m (14 lb ft).
Install bleeder valve cap.