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Home › Chevrolet › 2007 › Malibu SS › Repair and Diagnosis › Electrical › Charging Systems › Battery, Charging System And Starting System › Repair Instructions › Generator Replacement (LZ9) › Installation Procedure

Installation Procedure

    Fig 1: Identifying Generator, Brace & Bolts
    GM1584686Courtesy of GENERAL MOTORS CORP.
  1. Position the generator to the coolant crossover.
  2. Loosely the generator through bolt.
    3. Fig 2: Identifying Generator Lower Bolt & Stud
    GM1584688Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice .
  3. Loosely the generator side bolt and stud.

    Tighten:  Tighten the bolts/stud to 50 N.m (37 lb ft).

    4. Fig 3: View Of Power Steering Pump Pulley Bolts
    GM1781235Courtesy of GENERAL MOTORS CORP.
  4. Position the power steering lines and install the power steering line clip to the generator stud.
  5. Install the power steering line clip nut (1).

    Tighten:  Tighten the nut to 5 N.m (44 lb in).

    6. Fig 4: Identifying Engine Wiring Electrical Connector
    GM1781119Courtesy of GENERAL MOTORS CORP.
  6. Install the engine wiring harness terminal (1) to the generator stud.
  7. Install the engine wiring harness terminal lead to generator nut (4).

    Tighten:  Tighten the nut to 20 N.m (15 lb ft).

  8. Position the engine wiring harness terminal boot (3).
  9. Connect the engine wiring harness electrical connector (2).
  10. Install the drive belt. Refer to Drive Belt Replacement .
  11. Connect the negative battery cable. Refer to Lifting and Jacking the Vehicle .
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