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Home › Chevrolet › 2009 › HHR LS, Standard › Repair and Diagnosis › External Pages › Different car › Section 374 (Disc Brake System) › Repair Instructions › Front Brake Caliper Replacement › Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2010 Chevrolet HHR. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Locating Brake Caliper Guide Pin Bolts
    GM1385619Courtesy of GENERAL MOTORS CORP.
  1. Install the brake caliper to the brake caliper bracket.
    2. CAUTION: Refer to Fastener Caution .
  2. Install the brake caliper guide pin bolts (1) and tighten to 35 N.m (26 lb ft).
    3. Fig 2: View Of Front Brake Hose
    GM890982Courtesy of GENERAL MOTORS CORP.
    NOTE: Do not reuse the copper brake hose gaskets.
  3. Assemble the brake hose fitting bolt (1) and the brake hose fitting gaskets (2) to the brake hose (3).
  4. Install the brake hose assembly to the brake caliper. Tighten the bolt to 40 N.m (30 lb ft).
  5. Bleed the hydraulic brake system. Refer to Hydraulic Brake System Bleeding (Manual) or Hydraulic Brake System Bleeding (Pressure) .
  6. Remove the wheel nuts retaining the brake rotor to the wheel hub.
  7. Install the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation .
  8. Lower the vehicle.
  9. With the engine OFF, gradually apply the brake pedal to approximately 2/3 of its travel distance.
  10. Slowly release the brake pedal.
  11. Wait 15 seconds, then repeat steps 9-10 until a firm brake pedal is obtained. This will properly seat the brake caliper pistons and brake pads.
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