FixVault

Specifications Index

MALIBU SPECIFICATIONS INDEX

System Specification/Procedure
Air Conditioning
Service REFRIGERANT SYSTEM CAPACITIES
Torque Automatic System FASTENER TIGHTENING SPECIFICATIONS
Manual System FASTENER TIGHTENING SPECIFICATIONS
Axle Nut/Hub Nut
Front 159 Ft. Lbs. (215 N.m)
Battery BATTERY USAGE
Brakes
Bleeding Sequence RR, LF, LR, RF See HYDRAULIC BRAKE SYSTEM BLEEDING (MANUAL)
Disc Brakes
Service Specifications DISC BRAKE COMPONENT SPECIFICATIONS
Torque FASTENER TIGHTENING SPECIFICATIONS
Charging
Generator GENERATOR USAGE
Torque FASTENER TIGHTENING SPECIFICATIONS
Drive Belts
Adjustment Serpentine drive belts are not adjustable
Belt Routing 2.4L See illustration under DRIVE BELT REPLACEMENT (LAT) or DRIVE BELT REPLACEMENT (LE5)
3.5L See illustration under DRIVE BELT REPLACEMENT
3.6L See illustration under DRIVE BELT REPLACEMENT
Engine Cooling
General Service Specifications NA
Radiator Cap Pressure Specification is stamped on pressure cap
Thermostat R & I
2.4L ENGINE COOLANT THERMOSTAT REPLACEMENT (LAT, LE5)
3.5L ENGINE COOLANT THERMOSTAT REPLACEMENT (LZ4)
3.6L ENGINE COOLANT THERMOSTAT REPLACEMENT (LY7)
Water Pump R & I
2.4L WATER PUMP REPLACEMENT (LAT) or WATER PUMP REPLACEMENT (LE5)
3.5L WATER PUMP REPLACEMENT (LZ4)
3.6L WATER PUMP REPLACEMENT (LY7)
Engine Mechanical
2.4L
Compression No cylinder should read less than 100 psi (690 kPa)
No cylinder should be less than 70 percent of the highest cylinder
ENGINE COMPRESSION TEST
Oil Pressure 50-80 psi (344.75-551.60 kPa)
Overhaul ENGINE MECHANICAL SPECIFICATIONS
Torque FASTENER TIGHTENING SPECIFICATIONS
3.5L
Compression No cylinder should read less than 100 psi (690 kPa)
No cylinder should be less than 70 percent of the highest cylinder
ENGINE COMPRESSION TEST
Oil Pressure @ 1850 RPM 30-45 PSI (207-310 kPa)
Overhaul ENGINE MECHANICAL SPECIFICATIONS
Torque FASTENER TIGHTENING SPECIFICATIONS
3.6L
Compression No cylinder should read less than 140 psi (965 kPa)
No cylinder should be less than 70 percent of the highest cylinder
ENGINE COMPRESSION TEST
Oil pressure Minimum @ Idle 10 psi (69 kPa)
Minimum @ 2,000 RPM 20 psi (138 kPa)
Overhaul ENGINE MECHANICAL SPECIFICATIONS
Torque FASTENER TIGHTENING SPECIFICATIONS
Fluid Specifications See FLUIDS under MAINTENANCE tab. From within Manager or Service Writer, click the "30/60/90 Interval" or "Maint." button.
Flywheel/Flex Plate/Drive PlateTorque
2.4L First step 39 Ft. Lbs. (53 N.m)
Final Step + An additional 25 degrees
3.5L
A/T 52 ft. lbs. (70 N.m)
M/T First step 37 ft. lbs. (50 N.m)
Final Step + An additional 70 degrees
3.6L First Step 22 ft. lbs. (30 N.m)
Final step + an additional 45 degrees
Fuel System
Pressure Specification (Key On Engine Off) 2.4L 50-60 psi (345-414 kPa)
3.5L 56-62 psi (384-425)
3.6L 56-62 psi (384-425)
Fuel Pressure Test Procedure 2.4L FUEL SYSTEM DIAGNOSIS
3.5L FUEL SYSTEM DIAGNOSIS
3.6L FUEL SYSTEM DIAGNOSIS
Fuel Filter Location 2.4L fuel strainer attaches to the lower end of the fuel pump module (sender)
3.5L fuel strainer attaches to the lower end of the fuel pump module (sender)
3.6L fuel strainer attaches to the lower end of the fuel pump module (sender)
Fuel Filter R & I 2.4L FUEL TANK FUEL PUMP MODULE REPLACEMENT
3.5L FUEL PUMP MODULE REPLACEMENT
3.6L FUEL TANK FUEL PUMP MODULE REPLACEMENT
Ignition
Firing Order & Cylinder Identification
2.4L FIRING ORDER & CYLINDER IDENTIFICATION
3.5L FIRING ORDER & CYLINDER IDENTIFICATION
3.6L FIRING ORDER & CYLINDER IDENTIFICATION
Ignition Wires (Resistance) 2.4L Coil On Plug
3.5L 4044 ohms per meter (1236 ohms per ft)
3.6L Coil On Plug
Ignition Wires (Routing)
2.4L Coil On Plug
3.5L See illustrations under SPARK PLUG WIRE REPLACEMENT
3.6L Coil On Plug
Spark Plug
2.4L (Type NA)
Gap 0.037-0.043 in (0.95-1.1 mm)
Torque 15 ft. lbs. (20 N.m)
3.5L (Type GM P/N 12591131 or AC Delco #41-100 )
Gap 0.040 in (1.02 mm)
Torque 11 ft. lbs. (15 N.m)
3.6L (Type NA)
Gap 0.0433 in (1.10 mm)
Torque 13 ft. lbs. (18 N.m)
Starting
Starter NA
Torque FASTENER TIGHTENING SPECIFICATIONS
Wheel Alignment
Adjustment Specifications WHEEL ALIGNMENT SPECIFICATIONS
Torque FASTENER TIGHTENING SPECIFICATIONS
Wheel & Tire
Wheel Lug Nut Torque 100 ft. lbs. (140 N.m)