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Home › Chevrolet › 2010 › HHR SS, Automatic › Repair and Diagnosis › Engine Performance › Engine Control Systems › Engine Controls And Fuel - 2.0L - Repair Instructions › Repair Instructions › Charge Air Cooler Outlet Pipe Replacement › Installation Procedure

Installation Procedure

    Fig 1: View Of Charge Air Cooler Outlet Pipe Clamp & Charge Air Cooler Assembly
    GM2002697Courtesy of GENERAL MOTORS CORP.
    CAUTION: Refer to Fastener Caution .
  1. Install the charge air cooler outlet pipe (3) to the charge air cooler assembly (2).

    Tighten:  Tighten the clamp to 5 N.m (44 lb in).

  2. Install the right radiator support. Refer to Radiator Support Replacement (LNF) .
    3. Fig 2: View Of Charge Air Cooler Outlet Pipe
    GM2002696Courtesy of GENERAL MOTORS CORP.
  3. Connect the vacuum hose to the outlet pipe.
  4. Connect the engine wiring harness electrical connector to the intake air pressure and temperature sensor.
  5. Install the charge air cooler outlet pipe to the intake manifold (2) and tighten the charge air cooler outlet pipe clamp (1).

    Tighten:  Tighten the clamp to 5 N.m (44 lb in).

  6. Install the front bumper fascia extension. Refer to Front Bumper Fascia Extension Replacement .
  7. Install the upper baffle deflector. Refer to Radiator Air Upper Baffle and Deflector Replacement .
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