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Home › Chevrolet › 2012 › Volt › Repair and Diagnosis › Engine Mechanical › Cooling System (Mechanical) › Engine Cooling System › Repair Instructions › Water Outlet Replacement › Installation Procedure

Installation Procedure

    Fig 1: Water Outlet And Bolts
    GM2414840Courtesy of GENERAL MOTORS COMPANY
  1. Position the water outlet (3) and a NEW seal (2), to the cylinder head.
    2. CAUTION:

    Refer to Fastener Caution .

  2. Install the 4 water outlet bolts (1) and tighten to 8 N.m (71 lb in).
    3. Fig 2: Radiator Inlet Hose And Heater Outlet Hose
    GM2414838Courtesy of GENERAL MOTORS COMPANY
  3. Connect the radiator inlet hose (1), the engine coolant air bleed hose (2) and the heater outlet hose (3), to the water outlet.
    4. Fig 3: A/C Compressor Cable And A/C Compressor Hose
    GM2414834Courtesy of GENERAL MOTORS COMPANY
  4. Install the engine coolant temperature sensor (1) and the battery positive cable (3), to the A/C compressor hose (2).
  5. Install the air cleaner resonator outlet duct. Refer to Air Cleaner Resonator Outlet Duct Replacement .
  6. Fill the radiator coolant system. Refer to Cooling System Draining and Filling .
  7. Start the engine and check for coolant leaks.
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