FixVault

Assembly Procedure

WARNING: This page is about a different car, the 2011 Chevrolet Volt. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Exploded View Of Brake Caliper
    GM2027576Courtesy of GENERAL MOTORS CORP.
  1. Lubricate the new piston seal (2) with brake fluid from a clean, sealed brake fluid container. Refer to Adhesives, Fluids, Lubricants, and Sealers  for the recommended brake fluid.
  2. Install the lubricated, new piston seal (3) into the caliper bore.
  3. Apply a thin coat of brake fluid from a clean, sealed brake fluid container. Refer to Adhesives, Fluids, Lubricants, and Sealers  for the recommended brake fluid.
  4. Fig 2: Caliper Piston And Caliper Piston Dust Boot Seal
    GM2027577Courtesy of GENERAL MOTORS CORP.
  5. Install the bottom half of the caliper piston (2) into the caliper bore.
  6. Install the new piston dust boot seal (1) over the caliper piston (2).
  7. Compress the caliper piston (2) to the bottom of the caliper bore.
  8. Fully seat the piston dust boot seal (1) into caliper counterbore.
  9. CAUTION: Refer to Fastener Caution .
  10. Install the bleeder valve (5) to the caliper and tighten the valve to 17 N.m (13 lb ft).
  11. Install the bleeder valve cap (6).
  12. Install the brake caliper to the vehicle. Refer to Front Brake Caliper Replacement .