FixVault

Installation Procedure

WARNING: This page is about a different car, the 2014 Chevrolet Spark. However, it is still accessible from the selected car via links, so may be relevant.
  1. Clean the water pump threads.
  2. Insert a NEW water pump seal ring.
  3. Fig 1: Water Pump Bolts
    GM2753113Courtesy of GENERAL MOTORS COMPANY
  4. Install the water pump assembly (2) to engine block.
  5. CAUTION:

    Refer to Fastener Caution .

  6. Install the 4 water pump bolts (1) and tighten to 10 (89 lb in).
  7. Fig 2: Heater Outlet Hose And Clamp
    GM2753108Courtesy of GENERAL MOTORS COMPANY
  8. Connect the water pipe hose and clamp (3).
  9. Connect the heater outlet hose and clamp (2).
  10. Connect the radiator surge tank outlet hose and clamp (1).
  11. Fig 3: Intake Manifold Support Bracket And Bolts
    GM2789297Courtesy of GENERAL MOTORS COMPANY
  12. Install the intake manifold rear bracket (1).
  13. Install the intake manifold rear bracket bolts (2) and tighten to 25 (18 lb ft).
  14. Install the intake manifold rear bracket bolt (3) and tighten to 46 (34 lb ft).
  15. Install the generator. Refer to Generator Replacement .
  16. Install the water pump and generator belt. Refer to Water Pump and Generator Belt Replacement .
  17. Fill the engine cooling system. Refer to Cooling System Draining and Filling .
  18. Start the engine and check for coolant leaks.