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Home › Chevrolet › 2014 › Malibu LS › Repair and Diagnosis › Body & Frame › Windows › Fixed And MOVEABLE Window System › Repair Instructions › Windshield Replacement › Removal Procedure

Removal Procedure

    NOTE:

    Before cutting out a stationary window, apply a double layer of masking tape around the perimeter of the painted surfaces and the interior trim.

  1. Open the hood.
  2. Remove the windshield wiper arms and blades. Refer to Windshield Wiper Arm Replacement .
  3. Remove the air inlet grille panel. Refer to Air Inlet Grille Panel Replacement .
  4. Remove the left and right side corner weatherstrip by the air inlet panel.
  5. Remove the left and right windshield side garnish moldings. Refer to Windshield Side Garnish Molding Replacement .
  6. Remove the rearview mirror. Refer to Inside Rearview Mirror Replacement .
  7. Disconnect the rain sensor connector, if equipped.
    8. WARNING:

    If broken glass falls into the defroster outlets, it can be blown into the passenger compartment and cause personal injury.

  8. Cover to protect the following parts from broken glass:
    • Upper dash pad
    • Defroster outlets and A/C outlets
    • Seats and carpeting
    9. Fig 1: Using Utility Knife To Remove Reveal Molding
    GM379905Courtesy of GENERAL MOTORS COMPANY
  9. Use a utility knife to cut the around the windshield lace (1) this will allow access to the urethane adhesive bead.
    10. WARNING:

    Refer to Glass and Sheet Metal Handling Warning

    NOTE:

    Keep the cutting edge of the tool against the window. Use care Not to damage the window corner retainers. If the window retainers get cut off when removing the window it will be necessary to tape the window in place until cured.

  10. This will allow the urethane adhesive to be separated from the window.
    • Leave a base of urethane on the pinchweld flange.
    • The only suitable lubrication is clear water.
    • BO-39032  Stationary Glass Removal Tool
    11. Fig 2: Separating Bottom Of Window
    GM379883Courtesy of GENERAL MOTORS COMPANY
  11. Remove the bottom of the windshield from the urethane adhesive using a long utility knife or similar tool. Keep the cutting edge of the utility knife against the glass. Do this from inside the vehicle.
    12. Fig 3: Ensuring Proper Windshield Fit
    GM2374071Courtesy of GENERAL MOTORS COMPANY
  12. Remove the windshield (2) from the vehicle with an assistant, place the window on a clean soft surface.
    13. Fig 4: Lower Windshield Molding
    GM2374068Courtesy of GENERAL MOTORS COMPANY
  13. Remove the molding (1) from the lower edge of the old windshield if the new windshield is not equipped.
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