Installation Procedure
- Clean and inspect the exhaust manifold. Refer to Exhaust Manifold Cleaning and Inspection .
- Install a NEW exhaust manifold gasket (1) and NEW sealing ring (3) to the exhaust manifold (2).
- Install the exhaust manifold assembly to the engine.
- Install the NEW exhaust manifold to cylinder head retaining bolts (1).
- Tighten the exhaust manifold to cylinder head retaining bolts (1) working from the center to the outside to 20 N.m (15 lb ft).
- Lift the left catalytic converter (3) up and forward to connect to the exhaust manifold (4).
- Clean the threads of the exhaust manifold to catalytic converter retaining studs with a suitable cleaning solvent.
- Install the NEW left catalytic converter to exhaust manifold retaining nuts (2) and tighten to 45 N.m (33 lb ft).
- Install the engine coolant temperature sensor. Refer to Engine Coolant Temperature Sensor Replacement .
- Remove the install the left side exhaust manifold heat shield. Refer to Exhaust Manifold Heat Shield Replacement - Left Side .
- Install the left side spark plugs to the cylinder head. Refer to Spark Plug Replacement .
- Install the left side spark plug leads. Refer to Spark Plug Wire Inspection .
- Install the air cleaner assembly. Refer to Air Cleaner Assembly Replacement .
- Install the engine cover. Refer to Engine Cover Replacement .
- Connect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection .
CAUTION:
Refer to Exhaust System Inspection Caution .
CAUTION:
Refer to Fastener Caution .
NOTE:
Make sure the sealing ring is seated correctly.