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Home › Chevrolet › 2016 › Malibu Premier › Repair and Diagnosis › Engine Performance › Engine Control Systems › Engine Controls And Fuel - 2.0L (LTG) - Repair Instructions › Repair Instructions › Fuel Tank Fuel Pump Module Replacement › Removal Procedure

Removal Procedure

WARNING:

Refer to Gasoline/Gasoline Vapors Warning .

WARNING:

Refer to Safety Glasses Warning .

  1. Remove Fuel Tank Replacement 
    2. Fig 1: Electrical Connector
    GM4230507Courtesy of GENERAL MOTORS COMPANY
  2. Disconnect Electrical Connector (1) at Fuel Tank Fuel Pump Module (2)
  3. Disconnect Fuel and EVAP Pipe (2) (Qty: 2) - Plastic Collar Quick Connect Fitting Service 
    4. Fig 2: Fuel Pump Lock Ring
    GM4230523Courtesy of GENERAL MOTORS COMPANY
  4. Remove Fuel Pump Lock Ring (1) - CH 45722  Fuel Sender Lock Ring Wrench
    5. Fig 3: Fuel Pump Vent Pipe
    GM4230539Courtesy of GENERAL MOTORS COMPANY
  5. Disconnect Fuel Pump Vent Pipe (1) - Plastic Collar Quick Connect Fitting Service 
    6. Fig 4: Fuel Tank Fuel Pump Module
    GM4230590Courtesy of GENERAL MOTORS COMPANY
  6. Remove Fuel Tank Fuel Pump Module (1)
  7. Remove O-Ring (2) and DISCARD
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