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Home › Chevrolet › 2018 › Bolt EV Premier › Repair and Diagnosis › Body & Frame › Windows › Fixed And MOVEABLE Window System › Repair Instructions › Windshield Replacement › Removal Procedure

Removal Procedure

    NOTE:

    Before cutting out a stationary window, apply a double layer of masking tape around the perimeter of the painted surfaces and the interior trim.

  1. Open the hood.
  2. Battery Negative Cable - Disconnect - Battery Negative Cable Disconnection and Connection
  3. GM4534839

    Air Inlet Grille Panel (2) - Remove - Air Inlet Grille Panel Replacement

  4. GM4542621

    Windshield Garnish Molding (1) - Remove - Windshield Garnish Molding Replacement

  5. GM4534877

    Windshield Multifunction Sensor Mount Bracket Cover (2) - Remove - Windshield Multifunction Sensor Mount Bracket Cover Replacement (with Front View Camera)Windshield Multifunction Sensor Mount Bracket Cover Replacement (without Front View Camera)

  6. GM4534915

    { If equipped }Front View Camera (1) - Remove - Front View Camera Replacement

  7. GM4534875

    { If equipped }Inside Air Moisture and Windshield Temperature Sensor (2) - Remove - Inside Air Moisture and Windshield Temperature Sensor Replacement

  8. GM4533894

    Inside Rearview Mirror - (2) - Remove - Inside Rearview Mirror Replacement

  9. GM4534922

    Multifunction Relay Module Bracket (1) - Remove - Multifunction Relay Module Bracket Replacement (Without Front View Camera)Multifunction Relay Module Bracket Replacement (With Front View Camera)

    10. WARNING:

    If broken glass falls into the defroster outlets, it can be blown into the passenger compartment and cause personal injury.

  10. Cover to protect the following parts from broken glass:
    • Upper Dash Pad
    • The defroster outlets and A/C outlets
    • The seats and carpeting
  11. Remove the lower windshield supports from the cowl panel, if equipped.
  12. GM379905
    WARNING:

    When working with any type of glass or sheet metal with exposed or rough edges, wear approved safety glasses and gloves in order to reduce the chance of personal injury.

    Using the appropriate tool, carefully cut around the lace (1), start in the center working from side to side of the window to access the urethane adhesive bead, if equipped.

  13. GM71179
    NOTE:

    Keep the cutting edge of the tool against the window.

    This will allow the urethane adhesive to be separated from the windshield.

    • Leave a base of urethane on the pinchweld flange.
    • The only suitable lubrication is clear water.
    • BO-24402-A  Glass Sealant Remover (Cold Knife).
    • BO-39032  Stationary Glass Removal Tool, or equivalent in order to remove the window.
  14. GM4621652

    With the aid of an assistant, remove the windshield (1) and locating pin (2) from the vehicle.

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