Installation Procedure
- Position rail reinforcement (1) to vehicle using 3-dimensional measuring equipment.
- Drill 6.7 mm (17/64") hole (1) on rail reinforcement and vehicle for rivet installation. [5x]
- Remove the rail reinforcement (1) from the vehicle.
- Clean and prepare rail reinforcement and vehicle for adhesive according to adhesive manufacturer's recommendations. METAL PANEL BONDING
- Apply structural adhesive (1) on the mating surfaces of rail reinforcement and vehicle according to adhesive manufacturer's recommendations. METAL PANEL BONDING
- Install rail reinforcement (1) to vehicle and clamp into place.
- Install rivets (1) in rail reinforcement. [SR2 5x] Fastener Specifications
- Install front compartment upper side rail. Front Compartment Upper Side Rail Replacement
- Install front wheelhouse panel reinforcement. Front Wheelhouse Panel Reinforcement Replacement
- Install front fender bracket. Front Fender Bracket Replacement
- Apply the sealers and anti-corrosion materials to the repair area as necessary. Anti-Corrosion Treatment and Repair
- Paint the repaired area. Basecoat/Clearcoat Paint Systems .
- Install all related panels and components.
- Connect the battery negative cable. Battery Negative Cable Disconnection and Connection (9C1, 5W4)Battery Negative Cable Disconnection and Connection (KL9)
- Enable the SIR System. SIR Disabling and Enabling .
NOTE:
Temporarily install the rail reinforcement for proper fit.
NOTE:
Use 6.7 mm (17/64") holes for rivet installation.
NOTE:
Only remove E-coat where adhesive will be applied.
NOTE:
Before refinishing, refer to Anti-Corrosion Treatment and Repair