Removal Procedure
- Relieve the fuel system pressure. Fuel Pressure Relief
- Disconnect the battery negative cable. Battery Negative Cable Disconnection and Connection
Intake Manifold Cover - Remove
- Air Cleaner Assembly - Remove - Air Cleaner Assembly Replacement
- Charge Air Cooler Inlet Air Hose - Remove - Charge Air Cooler Inlet Air Hose Replacement
Positive Crankcase Ventilation Oil Separator Hose - Remove
Ignition Coil - Remove
Engine Mount Brace Bolt (1, 2) - Remove and DISCARD
- Engine Mount Brace Head (3) - Remove
Fuel Feed Intermediate Pipe - Remove and DISCARD
Electrical Connector (1) - Disconnect
- The positive crankcase ventilation vacuum hose clamps are tamper-proof connections.
- The turbocharger must be removed in order to install the positive crankcase ventilation vacuum hose at the turbocharger.
- The camshaft cover, turbocharger, and vacuum hose can be removed together as an assembly and set aside so long as the tamper-proof connection remains intact.
- The camshaft cover or turbocharger can be removed and set aside so long as the vacuum hose connection remains intact and undamaged.
- Camshaft Cover - Position aside - Camshaft Cover Replacement
Fuel Injection Fuel Rail Bolt (1) - Remove [4x]
Fuel Injector Retainer (1) - Remove and DISCARD
Cable Tie (1) - Remove and DISCARD [4x]
Fuel Injector Electrical Connector (1) - Disconnect [3x]
- Retainer (2) - Disconnect
Direct Fuel Injection Fuel Rail (1) - Remove
- Direct Fuel Injector - Remove - Direct Fuel Injector Replacement
NOTE:
DO NOT remove the positive crankcase ventilation vacuum hose unless replacement of the hose is necessary.