Circuit/System Testing
NOTE:
Use the schematics and connector end views to identify the following:
- The master control module and the LIN devices on the same LIN serial data circuit
- The master control module's LIN serial data circuit terminal and the LIN device's B+, ignition, ground, and LIN serial data circuit terminals
- Ignition/Vehicle OFF, all access doors closed, all vehicle systems OFF, and all keys at least 3 m (9.8 ft) away from vehicle. Disconnect the harness connectors at the B75C Multifunction Intake Air Sensor. It may take up to 10 min for all vehicle systems to power down.
- Test for less than 10 Ω between the ground circuit terminal 4 and ground.
- If 10 Ω or greater
- Ignition/Vehicle OFF.
- Test for less than 2 Ω in the ground circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, repair the open/high resistance in the ground connection.
- Go to next step: If less than 10 Ω
- Ignition ON/Vehicle In Service Mode.
- Verify a test lamp illuminates between the ignition circuit terminal 1 and ground.
- If the test lamp does not illuminate and the circuit fuse is good
- Ignition/Vehicle OFF, remove the test lamp.
- Test for less than 2 Ω in the ignition circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, verify the fuse is OK and there is voltage at the fuse.
- If the test lamp does not illuminate and the circuit fuse is open
- Ignition/Vehicle OFF, remove the test lamp.
- Test for infinite resistance between the ignition circuit and ground.
- If less than infinite resistance, repair the short to ground in the circuit.
- If infinite resistance, replace the B75C Multifunction Intake Air Sensor.
- Go to next step: If the test lamp illuminates
- Test for 3.5-12 V between the LIN serial data circuit terminal 3 and ground.
- If less than 3.5 V
- Ignition/Vehicle OFF, disconnect the harness connectors at the K20 Engine Control Module.
- Test for infinite resistance between the LIN serial data circuit terminal and ground.
- If less than infinite resistance, repair the short to ground in the circuit.
- Go to next step: If infinite resistance
- Test for less than 2 Ω in the LIN serial data circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- Go to next step: If less than 2 Ω
- Replace the K20 Engine Control Module.
- If greater than 12 V
- Ignition/Vehicle OFF, disconnect the harness connectors at the K20 Engine Control Module.
- Ignition ON/Vehicle In Service Mode.
- Test for less than 1 V between the LIN serial data circuit terminal and ground.
- If 1 V or greater, repair the short to voltage in the circuit.
- Go to next step: If less than 1 V
- Replace the K20 Engine Control Module.
- Go to next step: If between 3.5-12 V
- Ignition/Vehicle OFF, inspect both harness and component connectors for contamination, corrosion, and terminal tension.
- Reconnect the harness connectors at the B75C Multifunction Intake Air Sensor. Verify all connectors/terminals are fully seated.
- Ignition ON/Vehicle In Service Mode.
- Verify the DTC is not set again.
- If the DTC is set
Replace the B75C Multifunction Intake Air Sensor.
- Go to next step: If the DTC is not set
- If the DTC is set
- A fault is currently not present and may be an intermittent condition.
NOTE:
For accurate voltage reading, disconnect the battery charger prior to performing the following test step.