Removal Procedure
- Relive the fuel system pressure. Fuel Pressure Relief
- Disconnect the battery negative cable. Battery Negative Cable Disconnection and Connection
- Oil Filler Cap - Remove
Intake Manifold Cover (1) - Remove
Oil Filler Cap (1) - Install
Positive Crankcase Ventilation Fresh Air Tube (1) @ Air Cleaner Outlet Duct - Disconnect - Plastic Collar Quick Connect Fitting Service
Turbocharger Outlet Duct Front Clamp (1) - Loosen
- Air Cleaner Outlet Duct Clamp (5) - Loosen
- Air Cleaner Outlet Duct Bolt (2) - Remove [2x]
- Air Cleaner Outlet Duct Nut (3) - Remove
- Air Cleaner Outlet Duct (4) - Remove
- WARNING:
The noise cancelling foam component MUST be replaced if it has been exposed to engine fluids. Failure to replace the noise canceling foam component that has been exposed to engine fluids may result in an engine fire resulting in catastrophic engine damage, and possible injury or death.
Fuel Pump Insulator (1) - Remove
Radiator Surge Tank Outlet Pipe Nut (1) - Remove
- Radiator Surge Tank Air Separator Hose Bracket (2) - Reposition
Fuel Feed Intermediate Pipe Nut (1) @ Fuel Feed Intermediate Pipe - Loosen [2x]
- Fuel Injection Fuel Feed Pipe Bracket Bolt (4) - Remove
- Retainer (3) - Disengage
- Fuel Feed Intermediate Pipe (2) - Remove and DISCARD