FixVault

Installation Procedure

GM6408233Courtesy of GENERAL MOTORS COMPANY
  1. Knock Sensor (2) - Install
  2. Connect the electrical connector.
  3. CAUTION:

    Refer to Fastener Caution

  4. Knock Sensor Bolt (1) - Install and tighten - Fastener Specifications
  5. GM6402123Courtesy of GENERAL MOTORS COMPANY

    Intake Manifold Gasket @ Intake Manifold (1) - Install NEW

  6. GM6401283Courtesy of GENERAL MOTORS COMPANY

    Intake Manifold (2) - Install

  7. Intake Manifold Bolt (1) - Install and hand tighten [5x]
  8. Intake Manifold Bolt (1) - Tighten in sequence [5x] - Fastener Specifications
  9. GM6401282Courtesy of GENERAL MOTORS COMPANY

    Intake Manifold Cover (1) - Install

  10. Connect the electrical connectors and install the wiring harness retainers as necessary.
  11. Oil Level Indicator - Install
  12. GM6401280Courtesy of GENERAL MOTORS COMPANY

    Oil Level Indicator Tube Bracket Bolt (2) - Install and tighten - Fastener Specifications

  13. Intake Manifold Cover Bolt (1) - Install and tighten [3x] - Fastener Specifications
  14. GM6382791Courtesy of GENERAL MOTORS COMPANY

    Install the hose retainers (1) as necessary.

  15. GM6382749Courtesy of GENERAL MOTORS COMPANY

    Install the hose (1) retainers as necessary.

  16. GM6401278Courtesy of GENERAL MOTORS COMPANY

    Charge Air Cooler Coolant Hose (2) - Install

  17. Charge Air Cooler Inlet Air Hose Clamp Nut (1) - Install and tighten - Fastener Specifications
  18. GM6396386Courtesy of GENERAL MOTORS COMPANY

    Charge Air Cooler Bracket (1) - Install

  19. GM6396387Courtesy of GENERAL MOTORS COMPANY

    Charge Air Cooler Bracket Bolt (1) - Install and tighten [4x] - Fastener Specifications

  20. GM6396378Courtesy of GENERAL MOTORS COMPANY

    Charge Air Cooler (1) - Install

  21. GM6396375Courtesy of GENERAL MOTORS COMPANY

    Charge Air Cooler Coolant Hose Clamp (4) - Tighten - Fastener Specifications

  22. Charge Air Cooler Coolant Hose (3) - Install [2x]
  23. Charge Air Cooler Coolant Hose Retainer (2) - Engage [2x]
  24. Charge Air Cooler Outlet Air Hose Clamp (1) - Tighten [2x] - Fastener Specifications
  25. Connect the electrical connector. (5)
  26. GM6396374Courtesy of GENERAL MOTORS COMPANY

    Charge Air Cooler Bolt (1) - Install and tighten [4x] - Fastener Specifications

  27. GM6405033Courtesy of GENERAL MOTORS COMPANY

    Air Cleaner Outlet Duct (4) - Install

  28. Air Cleaner Outlet Duct Nut (3) - Install and tighten - Fastener Specifications
  29. Air Cleaner Outlet Duct Bolt (2) - Install and tighten [2x] - Fastener Specifications
  30. Air Cleaner Outlet Duct Clamp (5) - Tighten - Fastener Specifications
  31. Turbocharger Outlet Duct Front Clamp (1) - Tighten - Fastener Specifications
  32. GM6396380Courtesy of GENERAL MOTORS COMPANY

    Positive Crankcase Ventilation Fresh Air Tube (1) @ Air Cleaner Outlet Duct - Connect - Plastic Collar Quick Connect Fitting Service 

  33. GM6382159Courtesy of GENERAL MOTORS COMPANY

    Oil Filler Cap (1) - Remove

  34. GM6382158Courtesy of GENERAL MOTORS COMPANY

    Intake Manifold Cover (1) - Install

  35. GM6382159Courtesy of GENERAL MOTORS COMPANY

    Oil Filler Cap (1) - Install

  36. Fill the cooling system to the proper level. Cooling System Draining and Filling (GE 47716)
  37. Connect the battery negative cable. Battery Negative Cable Disconnection and Connection