Installation Procedure
- Knock Sensor (2) - Install
- Knock Sensor Bolt (1) - Install and tighten - Fastener Specifications
- Connect the electrical connector.
Water Outlet Seal (1) - Install NEW
Engine Coolant Flow Control Valve (1) - Install
Engine Coolant Flow Control Valve Bolt (1) - Tighten [3x] - Fastener Specifications
Engine Coolant Flow Control Valve Bolt (1) - Tighten [2x] - Fastener Specifications
Connect the electrical connectors and install the wiring harness retainers as necessary. (1)
Engine Oil Cooler Coolant Inlet Hose (1) - Install
- Hose Clamp (2) - Engage - Hose Clamp Replacement Guidelines - Spring Type
Automatic Transmission Fluid Cooling Heat Exchanger Inlet Hose (2) - Install
- Hose Clamp (1) - Engage - Hose Clamp Replacement Guidelines - Spring Type
Heater Inlet Pipe (2) - Install
- Hose Clamp (1) - Engage - Hose Clamp Replacement Guidelines - Spring Type
Radiator Inlet Hose (2) - Install
Connect the electrical connectors and install the wiring harness retainers as necessary. (1)
Intake Manifold Gasket @ Intake Manifold (1) - Install NEW
Intake Manifold (1) - Install
- Intake Manifold Bolt (2) - Install and hand tighten [5x]
- Intake Manifold Bolt (1) - Tighten in sequence [5x] - Fastener Specifications
Intake Manifold Cover (1)
- Connect the electrical connectors and install the wiring harness retainers as necessary.
Oil Level Indicator - Install
- Oil Level Indicator Tube Bracket Bolt (2) Install and tighten - Fastener Specifications
- Intake Manifold Cover Bolt (1) - Install and tighten [3x] - Fastener Specifications
Install the hose retainers as necessary (1).
Install the hose retainers as necessary (1).
Charge Air Cooler Coolant Hose (2) - Install
- Charge Air Cooler Inlet Air Hose Clamp Nut (1) - Install and tighten - Fastener Specifications
Charge Air Cooler Bracket (1) - Install
Charge Air Cooler Bracket Bolt (1) - Install and tighten [4x] - Fastener Specifications
Charge Air Cooler (1) - Install
Charge Air Cooler Coolant Hose Clamp (4) - Tighten - Fastener Specifications
- Charge Air Cooler Coolant Hose (3) - Install [2x]
- Charge Air Cooler Coolant Hose Retainer (2) - Engage [2x]
- Charge Air Cooler Outlet Air Hose Clamp (1) - Tighten [2x] - Fastener Specifications
- Connect the electrical connector. (5)
Charge Air Cooler Bolt (1) - Install and tighten [4x] - Fastener Specifications
Air Cleaner Outlet Duct (4) - Install
- Air Cleaner Outlet Duct Nut (3) - Install and tighten - Fastener Specifications
- Air Cleaner Outlet Duct Bolt (2) - Install and tighten [2x] - Fastener Specifications
- Air Cleaner Outlet Duct Clamp (5) - Tighten - Fastener Specifications
- Turbocharger Outlet Duct Front Clamp (1) - Tighten - Fastener Specifications
Positive Crankcase Ventilation Fresh Air Tube (1) @ Air Cleaner Outlet Duct - Connect - Plastic Collar Quick Connect Fitting Service
Oil Filler Cap (1) - Remove
Intake Manifold Cover (1) - Install
Oil Filler Cap - Install
- Fill the cooling system to the proper level. Cooling System Draining and Filling (GE 47716)
- Connect the battery negative cable. Battery Negative Cable Disconnection and Connection
Refer to Fastener Caution