Installation Procedure
Fuel Pump Seal (2) - Install NEW
- Fuel Tank Fuel Pump Module (1) @ Fuel Tank - Install
Fuel Sender Retainer (1) @ Fuel Tank - Install
Use the CH-45747 fuel sender lock ring wrench (2) to install the fuel sender retainer.
Evaporative Emission Canister (1) @ Retaining Tab (2) - Install
Fuel Sender Wiring Harness (3) @ Retainer (4) - Install [3x]
- Wiring Harness Retainer (2) - Install
- Electrical Connector (1) - Connect [2x]
Fuel Feed Pipe (3) @ Retainer (4) - Install [2x]
- Quick Connect Fitting (2) - Connect - Plastic Collar Quick Connect Fitting Service
- Electrical Connector (1) - Connect
Evaporative Emission Intermediate Pipe (3) @ Retainer (4) - Install [4x]
- Quick Connect Fitting (2) - Connect [2x] - Plastic Collar Quick Connect Fitting Service
- Electrical Connector (1) - Connect
Evaporative Emission Pipe (2) @ Retainer (3) - Install [4x]
- Quick Connect Fitting (1) - Connect - Plastic Collar Quick Connect Fitting Service
Fuel Tank Shield (2) - Install
- Fuel Tank Shield Nut (1) - Install [3x] - Fastener Specifications
With assistance, remove fuel tank from bench and place on a suitable adjustable jack.
- Fuel Tank (1) - Install
Fuel Tank Strap (2) - Install [2x]
- Fuel Tank Strap Bolt (1) - Install and tighten [4x] - Fastener Specifications
- Remove adjustable jack under the fuel tank.
Evaporative Emission Pipe-Fuel Tank (2) @ Evaporative Emission Pipe-Underbody - Connect - Plastic Collar Quick Connect Fitting Service
- Fuel Feed Pipe-Fuel Tank (1) @ Fuel Feed Pipe - Underbody - Connect - Plastic Collar Quick Connect Fitting Service
Evaporative Emission Intermediate Pipe (3) @ Fuel Tank Filler Pipe - Connect - Plastic Collar Quick Connect Fitting Service
- Fuel Tank Filler Hose (2) @ Fuel Tank - Connect
- Fuel Tank Filler Hose Clamp (1) @ Fuel Tank Filler Hose - Tighten - Fastener Specifications
Wiring Harness Retainer (2) - Install [5x]
- Electrical Connector (1) - Connect
Wiring Harness Retainer (2) - Install [2x]
- Electrical Connector (1) - Connect
Rear Wheelhouse Liner - Left Side (1) - Install - Rear Wheelhouse Liner Replacement
Retainer (1) - Install [3x]
Evaporative Emission Canister Air Inlet Hose (1) @ Rear Wheelhouse Panel Bracket (2) - Install
- NOTE:
Left side shown, right side similar.
Rear Wheelhouse Liner - Right Side (1) - Install - Rear Wheelhouse Liner Replacement
Exhaust System Front Gasket (2) - Install NEW
- Exhaust Muffler (1) - Install
Exhaust Muffler (1) @ Exhaust Insulator-Right Side (3) - Install
- Exhaust Muffler (1) @ Exhaust Insulator-Left Side (2) - Install
Exhaust Muffler (2) @ Exhaust Insulator (3) - Install
- Exhaust Hanger Bracket Bolt (1) - Install and tighten - Fastener Specifications
Catalytic Converter Nut (1) - Install and tighten [2x] - Fastener Specifications
- Remove the support and lower the vehicle.
- Inspect the exhaust system for leaks.
- Refill the fuel tank.
- Inspect for fuel leaks.