FixVault

Removal Procedure

  1. Relieve the fuel system pressure. Fuel Pressure Relief 
  2. Disconnect the battery negative cable. Battery Negative Cable Disconnection and Connection
  3. GM5914630Courtesy of GENERAL MOTORS COMPANY

    Front Compartment Splash Shield Bolt (1) - Remove [5x]

  4. Front Compartment Splash Shield Retainer (2) - Remove [2x]
  5. Front Compartment Splash Shield (3) - Remove
  6. GM6174046Courtesy of GENERAL MOTORS COMPANY

    Charge Air Cooler Outlet Air Hose Retainer Spring (1) - Release

  7. Charge Air Cooler Outlet Air Hose (2) - Remove
  8. GM6174048Courtesy of GENERAL MOTORS COMPANY

    Charge Air Cooler Outlet Air Hose Retainer Spring (1) - Release

  9. GM6174049Courtesy of GENERAL MOTORS COMPANY
    CAUTION:

    Handle the charge air cooler inlet and outlet air tubes only by the outside surface, making sure to avoid touching the internal seals. Touching the internal seals can dislodge them from their intended location and lead to seal damage and leaks during tube installation.

    Charge Air Cooler Outlet Air Hose (1) - Remove

  10. GM6162753Courtesy of GENERAL MOTORS COMPANY

    Disconnect the electrical connectors.

  11. Throttle Body Bolt (1) - Remove [3x]
  12. Throttle Body Adapter (2) - Remove
  13. Throttle Body Seal (3) - Remove and DISCARD [2x]
  14. Throttle Body (4) - Remove
  15. Lower the vehicle. Lifting and Jacking the Vehicle
  16. GM6162733Courtesy of GENERAL MOTORS COMPANY

    Air Cleaner Clamp (1) - Loosen

  17. Air Cleaner Outlet Duct Clamp (2) - Loosen
  18. GM6162734Courtesy of GENERAL MOTORS COMPANY

    Air Cleaner Outlet Front Duct (1) - Remove

  19. GM6162737Courtesy of GENERAL MOTORS COMPANY

    Intake Air Duct Retainer (1) - Remove [2x]

  20. Release the 2 retainer tabs (arrows) to remove the intake air duct.
  21. GM6162738Courtesy of GENERAL MOTORS COMPANY

    Intake Air Duct (1) - Remove

  22. GM6162728Courtesy of GENERAL MOTORS COMPANY

    Turbocharger Wastegate Actuator Vacuum Control Solenoid Valve Filter Hose (1) @ Air Cleaner Assembly (2) - Remove

  23. GM6162729Courtesy of GENERAL MOTORS COMPANY

    Electrical Connector (1) - Disconnect

  24. Wiring Harness Retainer (2) - Remove
  25. GM6162730Courtesy of GENERAL MOTORS COMPANY

    Air Cleaner Clamp (1) - Loosen

  26. Air Cleaner Outlet Front Duct (2) @ Air Cleaner Assembly (3) - Remove
  27. GM6162731Courtesy of GENERAL MOTORS COMPANY

    Air Cleaner Assembly (1) - Remove

  28. GM6178542Courtesy of GENERAL MOTORS COMPANY

    Wiring Harness Retainer (1) - Remove [3x]

  29. Clip (2) - Remove [2x]
  30. GM6178546Courtesy of GENERAL MOTORS COMPANY

    Charge Air Cooler Inlet Air Hose Clamp Nut (1) - Remove

  31. GM6178547Courtesy of GENERAL MOTORS COMPANY

    Charge Air Cooler Inlet Air Hose Retainer Spring (1) - Release

  32. Charge Air Cooler Inlet Air Hose @ Turbocharger Assembly - Position aside
  33. GM6166445Courtesy of GENERAL MOTORS COMPANY

    Evaporative Emission Pipe-Underbody (1) @ Evaporative Emission Canister Purge Pump (2) - Disconnect - Plastic Collar Quick Connect Fitting Service 

  34. GM6166446Courtesy of GENERAL MOTORS COMPANY

    Evaporative Emission Pipe-Underbody (1) @ Retainer (2) - Remove [3x]

  35. Evaporative Emission Pipe-Underbody (1) Position aside
  36. GM6164886Courtesy of GENERAL MOTORS COMPANY

    Wiring Harness Retainer (1) - Release [2x]

  37. Engine Wiring Harness (2) - Position aside
  38. GM6164887Courtesy of GENERAL MOTORS COMPANY

    Evaporative Emission Canister Purge Tube Clip (1) - Remove [3x]

  39. GM6164888Courtesy of GENERAL MOTORS COMPANY

    Evaporative Emission Canister Purge Tube (1) @ Evaporative Emission Canister Purge Solenoid Valve (2) - Disconnect - Plastic Collar Quick Connect Fitting Service 

  40. GM6164889Courtesy of GENERAL MOTORS COMPANY

    Evaporative Emission Canister Purge Tube (1) @ Evaporative Emission Canister Purge Pump (2) - Disconnect - Plastic Collar Quick Connect Fitting Service 

  41. GM6164890Courtesy of GENERAL MOTORS COMPANY

    Evaporative Emission Canister Purge Tube (1) - Remove

  42. GM5392510Courtesy of GENERAL MOTORS COMPANY

    Turbocharger Wastegate Actuator Vacuum Control Solenoid Valve Filter Hose (4) @ Turbocharger Wastegate Actuator Vacuum Control Solenoid Valve (1) - Disconnect

  43. Turbocharger Wastegate Actuator Vacuum Control Solenoid Valve Filter Hose (4) - Remove
  44. GM5392518Courtesy of GENERAL MOTORS COMPANY

    Electrical Connector (3) - Disconnect

  45. Turbocharger Wastegate Actuator Vacuum Control Solenoid Valve Hose (1) - Remove
  46. Turbocharger Wastegate Actuator Vacuum Tank Solenoid Valve Tube (2) - Remove
  47. GM5392519Courtesy of GENERAL MOTORS COMPANY

    Turbocharger Wastegate Regulator Solenoid Valve Bolt (1) - Remove [2x]

  48. Turbocharger Wastegate Regulator Solenoid Valve (2) - Remove
  49. GM6163443Courtesy of GENERAL MOTORS COMPANY

    Disconnect the electrical connector.

  50. Wiring Harness Retainer (1) - Disconnect
  51. Evaporative Emission Canister Purge Pump Bolt (2) - Remove [2x]
  52. Evaporative Emission Canister Purge Pump (3) - Remove
  53. GM5392494Courtesy of GENERAL MOTORS COMPANY

    Retainer (1) - Disconnect [5x]

  54. GM5437797Courtesy of GENERAL MOTORS COMPANY

    Stud (1) - Remove

  55. Ground Cable (2) - Position aside
  56. GM5392496Courtesy of GENERAL MOTORS COMPANY

    Fuel Pump Shield Bolt (1) - Remove [3x]

  57. Fuel Pump Cover (2) - Remove
  58. GM6182089Courtesy of GENERAL MOTORS COMPANY

    Intake Air Pressure and Temperature Sensor Connector (1) - Disconnect

  59. GM5444469Courtesy of GENERAL MOTORS COMPANY

    Intake Manifold Bolt (1) - Remove [4x]

  60. GM6182090Courtesy of GENERAL MOTORS COMPANY

    Intake Manifold Seal (4) - Remove and DISCARD [3x]

  61. Intake Manifold (2) - Remove
  62. GM5392504Courtesy of GENERAL MOTORS COMPANY

    Disconnect the knock sensor electrical connector.

  63. Knock Sensor Bolt (1) - Remove
  64. Knock Sensor (2) - Remove