FixVault

Removal Procedure

  1. Drain the cooling system. Cooling System Draining and Filling (GE 47716) 
  2. Recover the refrigerant. Refrigerant Recovery and Recharging (R-134a) , or Refrigerant Recovery and Recharging (R-1234yf)
  3. GM6398048Courtesy of GENERAL MOTORS COMPANY

    Front Bumper Fascia (1) - Remove - Front Bumper Fascia Removal and Installation (Base) , or Front Bumper Fascia Removal and Installation (Z71)

  4. GM6562684Courtesy of GENERAL MOTORS COMPANY

    Headlamp Bolt - Left Side and Right Side (1) - Remove [2x]

  5. GM6397927Courtesy of GENERAL MOTORS COMPANY

    Front Bumper Shutter Bolt (1) - Remove [2x]

  6. GM6397995Courtesy of GENERAL MOTORS COMPANY

    Hood Front Bumper Bracket Support Bolt (1) - Remove [6x]

  7. Hood Front Bumper Bracket Support Bolt (2) - Remove [2x]
  8. Hood Front Bumper Bracket Support - Center (3) - Remove
  9. Hood Front Bumper Bracket Support - Left Side (4) - Remove
  10. Hood Front Bumper Bracket Support - Right Side (5) - Remove
  11. GM6397994Courtesy of GENERAL MOTORS COMPANY

    Hood Front Bumper Bracket Bolt (1) - Remove [2x]

  12. GM6398025Courtesy of GENERAL MOTORS COMPANY

    Hood Front Bumper Bracket (1) - Reposition

  13. GM6382793Courtesy of GENERAL MOTORS COMPANY

    Retainer (1) - Remove [2x]

  14. Radiator Air Upper Baffle (2) - Remove
  15. GM6549978Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    The upper shutter and upper baffle will be removed together.

    Radiator Air Front Upper Baffle Bolt (1) - Remove [2x]

  16. Disconnect harness and retainers as necessary.
  17. Radiator Air Front Upper Baffle (2) - Remove
  18. GM6382740Courtesy of GENERAL MOTORS COMPANY

    Radiator Upper Bracket Bolt - Left Side and Right Side (1) - Remove [4x]

  19. GM6382741Courtesy of GENERAL MOTORS COMPANY

    Radiator Upper Bracket - Left Side and Right Side (1) - Remove [2x]

  20. GM6562685Courtesy of GENERAL MOTORS COMPANY

    Auxiliary Radiator Inlet Hose Retainer (1) - Disengage

  21. Auxiliary Radiator Inlet Hose (2) @ Engine Radiator - Remove
  22. Oil Filler Cap - Remove
  23. GM6382158Courtesy of GENERAL MOTORS COMPANY

    Intake Manifold Cover (1) - Remove

  24. GM6382159Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    To avoid small parts like bolts or retainers fallen into the engine, install the Oil Filer Cap.

    Oil Filler Cap (1) - Install

  25. GM6396380Courtesy of GENERAL MOTORS COMPANY

    Positive Crankcase Ventilation Fresh Air Tube (1) @ Air Cleaner Outlet Duct - Disconnect - Plastic Collar Quick Connect Fitting Service

  26. GM6405053Courtesy of GENERAL MOTORS COMPANY

    Turbocharger Outlet Duct Front Clamp (1) - Release

  27. Air Cleaner Outlet Duct Clamp (5) - Loosen
  28. Air Cleaner Outlet Duct Bolt (2) - Remove [2x]
  29. Air Cleaner Outlet Duct Nut (3) - Remove
  30. Air Cleaner Outlet Resonator (4) - Remove
  31. GM6382753Courtesy of GENERAL MOTORS COMPANY

    Clip (1) - Remove [2x]

  32. GM6382717Courtesy of GENERAL MOTORS COMPANY

    -Disconnect the wiring harness retainers as necessary.

  33. Charge Air Cooler Coolant Pump Bolt (1) - Remove [2x]
  34. Charge Air Cooler Coolant Pump (2) - Reposition
  35. GM6382748Courtesy of GENERAL MOTORS COMPANY

    Charge Air Cooler Coolant Hose (1) @ Engine Auxiliary Radiator - Remove

  36. Disconnect the electrical connector and release the wiring harness retainers as necessary.
  37. GM6382796Courtesy of GENERAL MOTORS COMPANY

    Radiator Surge Tank Air Separator (1) - Remove

  38. GM6382787Courtesy of GENERAL MOTORS COMPANY

    Retainer (1) - Remove

  39. Radiator Inlet Hose (2) @ Engine Radiator - Remove
  40. Radiator Surge Tank Inlet Hose (3) @ Engine Radiator - Remove
  41. GM6562686Courtesy of GENERAL MOTORS COMPANY

    Retainer (1) - Remove

  42. Radiator Outlet Hose (2) @ Engine Radiator - Remove
  43. Air Conditioning Refrigerant Heat Exchanger Nut (3) - Remove
  44. Air Conditioning Refrigerant Heat Exchanger (4) @ Air Conditioning Condenser - Remove
  45. Air Conditioning Compressor Hose Seal (5) - Remove and DISCARD
  46. GM6562687Courtesy of GENERAL MOTORS COMPANY

    Air Conditioning Compressor and Condenser Hose Nut (1) - Remove

  47. Air Conditioning Compressor and Condenser Hose (2) @ Air Conditioning Condenser - Remove
  48. Air Conditioning Compressor and Condenser Hose Seal (3) - Remove and DISCARD
  49. GM6382792Courtesy of GENERAL MOTORS COMPANY

    Engine Coolant Fan Module Radiator Assembly (1) - Remove