FixVault

Manifold Gauge Set Method

WARNING: This page is about a different car, the 1998 Dodge Intrepid and 1998 Chrysler Concorde. However, it is still accessible from the selected car via links, so may be relevant.
  1. Attach clamp-on thermocouple to liquid line, as close to condenser outlet as possible. Attach manifold gauge set to high-side and low-side connectors.
  2. Set parking brake, and place transaxle in Park position. Start engine and allow to idle. Set A/C controls to outside air, panel mode, full cool, and high blower speed. Turn A/C on, and open windows. Operate system for a few minutes to allow system to stabilize.
  3. Place cardboard over front grille area, to block airflow through part of condenser, to set A/C pressure to 260 psi (18.3 kg/cm2 ). This will stop cooling fans from alternating speeds and maintain constant pressure.
  4. Record temperature reading at liquid line and discharge pressure reading on gauges. Compare readings with values in REFRIGERANT CHARGE LEVEL  table.
  5. Depending on system charge condition, corrections are made 2 ounces at a time. Each time a correction is made, recheck readings to ensure proper charge. Total system refrigerant capacity is 28 ounces.
REFRIGERANT CHARGE LEVEL

Liquid Line Temperature °F (°C) (1) Discharge Pressure psi (kg/cm2 )
40 (4.4) 53-75 (3.7-5.3)
60 (15.6) 81-104 (5.7-7.3)
80 (26.7) 111-142 (7.8-10.0)
100 (37.8) 156-194 (11.0-13.6)
120 (48.9) 208-259 (14.6-18.2)
140 (60.0) 272-331 (19.1-23.3)
160 (71.1) 353-420 (24.8-29.5)
180 (82.2) 447-516 (31.4-36.3)
(1) When pressure is lower than specified, system is undercharged. When pressure is higher than specified, system is overcharged.