FixVault

Removal, Overhaul & Installation: Synchronizer: Assembly

  1. Position synchronizer hub onto a suitable holding fixture (input shaft). The synchronizer hubs are directional. The hubs must be installed with the U facing upward.
  2. Install springs into hub slot (see Fig 1 ).
    Fig 1: Synchronizer Assembly Components
    G03109572
  3. Insert key into hub and spring.
  4. Apply petroleum jelly to the hole in the key. Insert balls into each key (see Fig 2 ).
    Fig 2: Synchronizer Balls
    G03109573
  5. Slide sleeve over the hub and depress balls as you carefully slip the sleeve into position (see Fig 3 ).
    Fig 3: Synchronizer Sleeve
    G03109574
  6. Line up stop ring tang over the keys in the hub (see Fig 4 ). Install stop rings. Center the keys and balls by pushing on both stop rings.
    Fig 4: Keys In Hub
    G03109575