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2.4L Engine: Radiator: Installation

  1. Install the lower air seal to radiator. See Figure.
  2. Position radiator into mounting position.
  3. Position A/C condenser against radiator. Hand start lower fasteners.
  4. Install radiator fan/shroud assembly. Hand start upper fasteners and remaining side fasteners that hold AC condenser also.
  5. Raise vehicle on hoist.
  6. Connect the lower air seal to the side air seals. See Figure.
  7. Install two remaining lower radiator fan shroud fasteners to radiator ( Figure). Torque fasteners to 6 N.m (55 INCH lbs).
  8. If equipped, install fasteners attaching transmission oil cooler to radiator. Torque fasteners to 8 N.m (70 INCH lbs).
  9. Connect lower radiator hose. See Figure. Align the hose and position the clamp so it will not interfere with engine components.
  10. Connect the radiator fan motor electrical connector. See Figure.
  11. NOTE: When the transaxle cooler lines are removed from the rolled-groove type fittings at the cooler and transaxle, damage to the inner wall of hose will occur. To prevent potential leakage, the cooler hoses and clamps must be replaced.
  12. Replace automatic transmission hoses and clamps (if equipped). See Figure.
  13. Close radiator draincock.
  14. Lower vehicle.
  15. Torque radiator fan shroud fasteners to 6 N.m (55 INCH lbs).
  16. Torque AC condenser fasteners to 8 N.m (70 INCH lbs).
  17. Install upper radiator hose. See Figure. Align the hose and position the clamp to prevent interference with the engine or hood.
  18. Install upper radiator support crossmember.
  19. Install grille.
  20. Install battery tray and battery.
  21. Connect positive battery cable. Connect negative battery cable.
  22. Install air cleaner housing assembly.
  23. Connect throttle body air intake hose to air cleaner housing assembly.
  24. Fill cooling system with coolant. See STANDARD PROCEDURE - FILLING COOLING SYSTEM .
  25. Operate engine until it reaches normal operating temperature. Check cooling system and automatic transmission for correct fluid levels.