Clutch Cover: Installation

If the clutch cover is to be reused, adjustment is required. Use an old release bearing or a length of pipe to release diaphragm pressure. Set the adjusting ring to the mark as shown in illustration.

Fig 1: Adjusting Clutch Cover
Courtesy of DAIMLERCHRYSLER CORP.
Position the clutch disc and clutch cover on the flywheel.
Loosely install the clutch cover bolts (1).

Fig 2: Installing Clutch Cover Bolts
Courtesy of DAIMLERCHRYSLER CORP.
Install a universal clutch alignment tool (1).

Fig 3: Installing Clutch Alignment Tool
Courtesy of DAIMLERCHRYSLER CORP.
Align the clutch disc.

NOTE: Tighten the clutch cover bolts 1 to 1 1/2 turns at a time.

Fig 4: Tightening Clutch Cover Bolts

Courtesy of DAIMLERCHRYSLER CORP.

Tighten the clutch cover bolts (1) until all bolts are fully seated. Tighten to 25 N.m (18 ft. lbs.).
Remove the clutch alignment tool (1).

Fig 5: Removing Clutch Alignment Tool
Courtesy of DAIMLERCHRYSLER CORP.
Install the transmission. See MANUAL - REMOVAL & INSTALLATION article.