FixVault

Input Clutch Assembly: Disassembly

  1. Mount input clutch assembly to Input Clutch Pressure Fixture (Tool 8391).
  2. Tap down reverse clutch reaction plate to release pressure from snap ring (Fig 1).
    Fig 1: Tapping Reaction Plate
    G03574263Courtesy of DAIMLERCHRYSLER CORP.
  3. Remove reverse clutch snap ring (Fig 2).
  4. Pry up and remove reverse clutch reaction plate (Fig 3).
    Fig 2: Removing Reverse Clutch Snap Ring
    G03574264Courtesy of DAIMLERCHRYSLER CORP.
    Fig 3: Identifying Pry Reverse Clutch Reaction Plate
    G03574265Courtesy of DAIMLERCHRYSLER CORP.
  5. Remove reverse clutch pack (Fig 4). Tag components for assembly identification. 
    Fig 4: Removing Reverse Clutch Assembly
    G03574266Courtesy of DAIMLERCHRYSLER CORP.
  6. Remove the OD/Reverse pressure plate snap ring (Fig 5).
  7. Remove OD/Reverse pressure plate (Fig 5).
  8. Remove OD/Reverse pressure plate wave snap ring (Fig 5).
  9. Remove OD clutch pack (Fig 5). Tag components for assembly identification. 
    Fig 5: Removing Overdrive Clutch Assembly
    G03574267Courtesy of DAIMLERCHRYSLER CORP.
  10. Remove and inspect OD and UD Shafts, as well as #3 thrust washer and plate, and #2 needle bearing (Fig 6).
    Fig 6: Removing Overdrive/Underdrive Shafts
    G03574268Courtesy of DAIMLERCHRYSLER CORP.
  11. Remove the OD/UD reaction plate tapered snap ring, reaction plate, and first friction disc (Fig 7).
  12. Remove the UD clutch flat snap ring and rest of UD clutch pack (Fig 7). Tag clutch pack for assembly identification. 
    CAUTION: Compress return spring just enough to remove or install snap ring.
  13. Using Tool 5059A and an arbor press, compress UD clutch piston/spring enough to remove snap ring (Fig 8) (Fig 9).
    Fig 7: Removing Underdrive Clutch Assembly
    G03574269Courtesy of DAIMLERCHRYSLER CORP.
    Fig 8: Identifying Ud Spring Retainer Snap Ring
    G03574270Courtesy of DAIMLERCHRYSLER CORP.
  14. Remove spring retainer, spring, and piston (Fig 9).
  15. Remove input hub tapered snap ring (Fig 10) (Fig 16).
  16. Tap on input hub with soft faced hammer and separate input hub from OD/Reverse piston and clutch retainer (Fig 11).
  17. Separate clutch retainer from OD/Reverse piston (Fig 12).
  18. Using Tool 6057 and an arbor press, compress return OD/Reverse piston return spring just enough to remove snap ring (Fig 13).
    Fig 9: Removing Underdrive Clutch Piston, Spring And Retainer
    G03574271Courtesy of DAIMLERCHRYSLER CORP.
    Fig 10: Identifying Input Hub Tapered Snap Ring
    G03574272Courtesy of DAIMLERCHRYSLER CORP.
    Fig 11: Taping On Input Hub
    G03574273Courtesy of DAIMLERCHRYSLER CORP.
    Fig 12: Pulling Retainer From Piston
    G03574274Courtesy of DAIMLERCHRYSLER CORP.
    Fig 13: Removing Snap Ring
    G03574275Courtesy of DAIMLERCHRYSLER CORP.
  19. Remove input shaft to input clutch hub snap ring (Fig 14) (Fig 16).
    Fig 14: Removing Input Shaft Snap Ring
    G03574276Courtesy of DAIMLERCHRYSLER CORP.
  20. Using a suitably sized socket and an arbor press, remove input shaft from input shaft hub (Fig 15).
    Fig 15: Removing Input Shaft
    G03574277Courtesy of DAIMLERCHRYSLER CORP.
Fig 16: Removing Input Clutch Hub, Retainer, And Od/Reverse Piston
G03574278Courtesy of DAIMLERCHRYSLER CORP.