FixVault

Fuel Level Sending Unit / Sensor: Removal

Remove fuel pump module. Refer to FUEL PUMP MODULE .

  1. Depress retaining tab and remove the fuel pump/level sensor connector from the bottom of the fuel pump module electrical connector (Fig 1) and (Fig 2).
    Fig 1: Identifying Electrical Connector
    G03633465Courtesy of DAIMLERCHRYSLER CORP.
    Fig 2: Removing Fuel Pump/Level Sensor Electrical Connector
    G03633466Courtesy of DAIMLERCHRYSLER CORP.
  2. Pull off locking wedge (Fig 3)
    Fig 3: Removing Wire Terminal Locking Wedge
    G03633467Courtesy of DAIMLERCHRYSLER CORP.
  3. Using a small screwdriver lift locking finger away from terminal and push level sensor and ground terminals out of connector (Fig 4).
    Fig 4: Removing Wires From Connector
    G03633468Courtesy of DAIMLERCHRYSLER CORP.
  4. Push level sensor signal and ground terminals out of the connector (Fig 4).
  5. Use screwdriver to move locking tab on level sensor and move level sensor down channel to remove (Fig 5) and (Fig 6).
    Fig 5: Identifying Level Sensor
    G03633469Courtesy of DAIMLERCHRYSLER CORP.
    Fig 6: Identifying Level Sensor Arm
    G03633470Courtesy of DAIMLERCHRYSLER CORP.
  6. Slide level sensor out of installation channel in module.