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Assembly-Exhaust Gas RECIRCULATION Valve: Removal: 5.7L

Fig 1: EGR VALVE LOCATION
GC0010105Courtesy of DAIMLERCHRYSLER CORP.

The electronic EGR valve and solenoid assembly (3) is attached to the front of the right cylinder head (1). An exhaust gas routing tube connects the EGR valve to the intake manifold.

Fig 2: EGR TUBE BOLTS
GC0010106Courtesy of DAIMLERCHRYSLER CORP.
  1. Disconnect electrical connector (1) from EGR solenoid (2).
  2. Remove two bolts (3) connecting EGR tube (4) to valve assembly.
  3. Remove gasket located between EGR tube flange and EGR valve assembly.
    Fig 3: EGR VALVE LOCATION
    GC0010105Courtesy of DAIMLERCHRYSLER CORP.
  4. Remove two mounting bolts (2).
  5. Separate valve assembly (3) from cylinder head (1).
  6. Remove and discard metal gasket located between cylinder head and valve assembly.