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Washer Fluid Level Switch: Installation

WARNING: This page is about a different car, the 2003 Dodge Grand Caravan, 2003 Dodge Caravan, 2003 Chrysler Voyager, and 2003 Chrysler Town & Country. However, it is still accessible from the selected car via links, so may be relevant.
  1. Use a new grommet when installing a new sensor assembly.
  2. Assure that the flat of the sensor is aligned under the ridge of the reservoir and that the sensor connector is facing down in the fully seated position. This will allow for proper operation of the sensor float switch.
  3. Push filler neck and front washer hose through the opening in the front fender side shield. Connect the reservoir to the body mount by lowering the reservoir down.
  4. Install the two reservoir mounting screws. Torque screws to 8.5 - 11.3 N.m (75 - 100 in. lbs.).
  5. Connect the electrical body harness connectors to the washer pump motors and the fluid level sensor. Slide the red lock on the connector to the closed or locked position.
  6. Assure that washer hose is properly routed to prevent pinching and possible inoperative washers.
  7. Connect the left right front wheelhouse splash shield and move aside (Refer to WHEELHOUSE SPLASH SHIELD - INSTALLATION ).
  8. Install the right front wheel and tire assembly (Refer to WHEELS - INSTALLATION ).
  9. lower vehicle from hoist or jack stands.
  10. Install the filler tube screw. Torque screw to 8.5 - 11.3 N.m (75 - 100 in. lbs.).
  11. Connect the washer hose to the hose clip located on the front fender side shield.
  12. Connect the washer hose at the in-line connector forward of the cowl grille.
  13. Install the engine fresh air housing inside the engine compartment (Refer to AIR CLEANER HOUSING - INSTALLATION ).
  14. Connect the battery negative cable.
  15. Verify system operation.
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