Fuel Level Sending Unit/Sensor: Installation

WARNING: This page is about a different car, the 2004 Dodge Grand Caravan, 2004 Dodge Caravan, and 2004 Chrysler Town & Country. However, it is still accessible from the selected car via links, so may be relevant.

Insert level sensor wires into bottom of opening in module.
Wrap wires into groove in back of level sensor (Fig 1).

Fig 1: Installing Wrap Wires Into Groove In Back Of Level Sensor
Courtesy of DAIMLERCHRYSLER CORP.
While feeding wires into guide grooves, slide level sensor up into channel until it snaps into place (Fig 2). Ensure tab at bottom of sensor locks in place.

Fig 2: Identifying Installation Channel
Courtesy of DAIMLERCHRYSLER CORP.
Install level sensor wires in connector. Push the wires up through the connector and then pull them down until they lock in place. Ensure signal and ground wires are installed in the correct position.
Install locking wedge on connector.
Push connector up into bottom of fuel pump module electrical connector.
Install fuel pump module. Refer to FUEL PUMP MODULE .