Fuel Level Sending Unit/Sensor: Removal

WARNING: This page is about a different car, the 2004 Dodge Grand Caravan, 2004 Dodge Caravan, and 2004 Chrysler Town & Country. However, it is still accessible from the selected car via links, so may be relevant.

Remove fuel pump module. Refer to FUEL PUMP MODULE .

Depress retaining tab and remove the fuel pump/level sensor connector from the BOTTOM of the fuel pump module electrical connector (Fig 1).
NOTE: The pump module harness on TOP of flange is not serviceable or removable.

Fig 1: Removing Fuel Pump/Level Sensor Electrical Connector
Courtesy of DAIMLERCHRYSLER CORP.
Pull off the locking wedge.
Using a small screwdriver lift locking finger away from terminal and push terminal out of connector (Fig 2).

Fig 2: Identifying Wire Terminal Locking Finger
Courtesy of DAIMLERCHRYSLER CORP.
Push level sensor signal and ground terminals out of the connector (Fig 3).

Fig 3: Pushing Terminals Out Of Connector
Courtesy of DAIMLERCHRYSLER CORP.
Insert a screwdriver between the fuel pump module and the top of the level sensor housing (Fig 4). Push level sensor down slightly.

Fig 4: Loosening Level Sensor
Courtesy of DAIMLERCHRYSLER CORP.
Slide level sensor wires through opening fuel pump module (Fig 5).

Fig 5: Removing/Installing Level Sensor
Courtesy of DAIMLERCHRYSLER CORP.
Slide level sensor out of installation channel in module.