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5.9L Diesel

WARNING: This page is about a different car, the 2005 Dodge Pickup and 2005 Dodge Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
  1. Position generator to upper and lower mounting brackets and install upper bolt and lower bolt / nut.
  2. Tighten all bolts/nut. Refer to TORQUE - GENERATOR/CHARGING SYSTEM .
  3. Snap field wire connector into rear of generator.
  4. Install B+ terminal eyelet to generator output stud. Tighten mounting nut. Refer to TORQUE - GENERATOR/CHARGING SYSTEM .
    CAUTION: Never force a belt over a pulley rim using a screwdriver. The synthetic fiber of the belt can be damaged.
    CAUTION: When installing a serpentine accessory drive belt, the belt MUST be routed correctly. The water pump may be rotating in the wrong direction if the belt is installed incorrectly, causing the engine to overheat. Refer to belt routing label in engine compartment, or refer to Belt Schematics in COOLING .
  5. Install generator drive belt. Refer to COOLING for procedure.
  6. Install both negative battery cables to both batteries.
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