FixVault

Sunroof - Service Information: Assembly-Module: Removal

WARNING: This page is about a different car, the 2005 Dodge Pickup and 2005 Dodge Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Removing/Installing Electrical Connector
GC0007104Courtesy of DAIMLERCHRYSLER CORP.
WARNING: The Excessive Force Limitation (EFL) feature must be calibrated any time a sunroof motor/module is replaced with a new component. Failure to perform this procedure could result in vehicle damage and/or personal injury. (Refer to ELECTRICAL/POWER TOP/MOTOR - STANDARD PROCEDURE - EXCESSIVE FORCE LIMITATION (EFL) CALIBRATION ) for the appropriate procedure.
  1. Move glass panel to the fully closed position.
  2. Disconnect and isolate the battery negative cable.
  3. Remove headliner (Refer to BODY/INTERIOR/HEADLINER - REMOVAL) .
  4. Disconnect the sunroof wire harness electrical connector.
    Fig 2: Removing/Installing Connecting Drain Tubes
    GC0007101Courtesy of DAIMLERCHRYSLER CORP.
  5. Disconnect the four drain tubes (1) from sunroof housing.
    Fig 3: Removing/Installing Assembly
    GC0007103Courtesy of DAIMLERCHRYSLER CORP.
  6. With the aid of a helper, support the sunroof and remove the eight fasteners (2) attaching sunroof assembly (1) to roof panel.
  7. Remove the sunroof (1) from vehicle.