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Cover-Timing Case: Installation

WARNING: This page is about a different variant/trim than selected.
Fig 1: FRONT COVER SLIDE BUSHINGS
G02308040Courtesy of DAIMLERCHRYSLER CORP.
  1. Clean timing chain cover and block surface.
    NOTE: Always install a new gasket on timing cover.
  2. Verify that the slide bushings (1) are installed in timing cover.
  3. Install cover and new gasket. Tighten fasteners to 28 N.m (250 in. lbs.).
    NOTE: The large lifting stud is torqued to 55 N.m (40 ft. lbs.).
  4. Install the oil pan and pick up tube. (Refer to PAN-ENGINE OIL  or PAN-ENGINE OIL-AWD .
  5. Install the A/C compressor.
  6. Install the generator.
  7. Install power steering pump.
  8. Install the dipstick support bolt.
  9. Install the thermostat housing.
  10. Install crankshaft damper. (Refer to DAMPER-CRANKSHAFT ).
    Fig 2: OIL PAN TORQUE SEQUENCE
    G02308041Courtesy of DAIMLERCHRYSLER CORP.
  11. Install accessory drive belt tensioner assembly and both idler pulleys.
  12. Install radiator lower hose.
  13. Install both heater hoses.
  14. Install radiator fan shroud.
  15. Install the fan and fan drive assembly
  16. Install the accessory drive belt.
  17. Install the coolant bottle and washer bottle.
  18. Install the upper radiator hose.
  19. Install the air cleaner assembly.
  20. Fill cooling system.
  21. Refill engine oil.
  22. Connect the battery negative cable.
  23. Install the engine cover (1).
    Fig 3: ENGINE COVER
    G02308042Courtesy of DAIMLERCHRYSLER CORP.
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