FixVault

Timing/Chain And Sprockets: Installation

WARNING: This page is about a different variant/trim than selected.
Fig 1: Tensioner Shoe And Pin
G02308049Courtesy of DAIMLERCHRYSLER CORP.
  1. If tensioner (1) assembly is being replaced, install tensioner and mounting bolts. Torque bolts to 28 N.m (250 in. lbs.).
  2. Retract tensioner (2) if required.
    CAUTION: The timing chain must be installed with the single plated link aligned with the dot and or paint marking on the camshaft sprocket. The crankshaft sprocket is aligned with the dot and or paint marking on the sprocket between two plated timing chain links.
    CAUTION: The camshaft pin and the slot in the cam sprocket must be clocked at 12:00. The crankshaft keyway must be clocked at 2:00. The crankshaft sprocket must be installed so that the dots and or paint marking is at 6:00.
  3. Place both camshaft sprocket and crankshaft sprocket on the bench with timing marks on exact imaginary center line through both camshaft and crankshaft bores.
  4. Place timing chain around both sprockets.
  5. Lift sprockets and chain (keep sprockets tight against the chain in position as shown in Fig 1).
  6. Slide both sprockets (2,3) evenly over their respective shafts and check alignment of timing marks.
  7. Install the camshaft bolt. Tighten the bolt to 122 N.m (90 ft. lbs.) torque.
    Fig 2: 5.7L TIMING MARK ALIGNMENT
    G02308050Courtesy of DAIMLERCHRYSLER CORP.
  8. Remove tensioner pin. (1)  Again, verify alignment of timing marks.
    Fig 3: Camshaft Sprockets
    G02308051Courtesy of DAIMLERCHRYSLER CORP.
    Fig 4: Removing/Installing Oil Pump
    G02308052Courtesy of DAIMLERCHRYSLER CORP.
  9. Install the oil pump. (Refer to PUMP-ENGINE OIL ).
  10. Install the oil pan and pick up. (Refer to PAN-ENGINE OIL  or PAN-ENGINE OIL-AWD .
    Fig 5: FRONT COVER SLIDE BUSHINGS
    G02308053Courtesy of DAIMLERCHRYSLER CORP.
  11. Install the timing chain cover. (Refer to COVER-TIMING CASE ).
  12. Refill engine oil.
  13. Fill cooling system (Refer to COOLING .
  14. Connect battery negative cable.
  15. Start engine and check for oil and coolant leaks.