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Section 6 (6.1L Engine (Service Information)): Cover-Timing: Installation

WARNING: This page is about a different variant/trim than selected.
Fig 1: Front Cover Slide Bushings
GC0003967Courtesy of DAIMLERCHRYSLER CORP.
  1. Clean timing chain cover and block surface.
    NOTE: Always install a new gasket on timing cover.
  2. Verify that the slide bushings (1) are installed in timing cover.
  3. Install cover and new gasket. Tighten fasteners to 28 N.m (250 in. lbs.).
    NOTE: The large lifting stud is torqued to 55 N.m (40 ft. lbs.).
    Fig 2: Oil Pan Torque Sequence
    GC0004016Courtesy of DAIMLERCHRYSLER CORP.
  4. Install the oil pan and pick up tube. (Refer to ENGINE/LUBRICATION/OIL PAN - INSTALLATION) .
  5. Install the A/C compressor.
  6. Install the generator.
  7. Install power steering pump.
  8. Install the dipstick support bolt.
  9. Install the thermostat housing.
  10. Install crankshaft damper. (Refer to ENGINE/ENGINE BLOCK/VIBRATION DAMPER - INSTALLATION) .
  11. Install accessory drive belt tensioner assembly and both idler pulleys.
  12. Install radiator lower hose.
  13. Install both heater hoses.
  14. Install radiator fan shroud.
  15. Install the fan and fan drive assembly
  16. Install the accessory drive belt. Refer to BELT-DRIVE .
  17. Install the coolant bottle and washer bottle.
  18. Install the upper radiator hose.
  19. Install the air cleaner assembly.
  20. Fill cooling system. Refer to STANDARD PROCEDURE .
  21. Refill engine oil.
  22. Connect the battery negative cable.
  23. Install the engine cover (1). See Figure.
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