FixVault

Starter Motor: Installation: 2.7L

Fig 1: Removing/Installing Starting
GC0015653Courtesy of DAIMLERCHRYSLER CORP.
  1. Work starter up and pass the transmission and exhaust.
    Fig 2: Positioning Starter Around Intermediate Steering Shaft
    GC0015645Courtesy of DAIMLERCHRYSLER CORP.
  2. Work starter up and pass the intermediate shafts.
    Fig 3: Positioning Starter Around Exhaust & Intermediate Shaft
    GC0015652Courtesy of DAIMLERCHRYSLER CORP.
  3. Starter pass the intermediate shaft.
    Fig 4: Positioning Starter
    GC0015647Courtesy of DAIMLERCHRYSLER CORP.
  4. Angle starter up toward engine.
    Fig 5: Dust Shield and Plastic Retainer
    GC0015660Courtesy of DAIMLERCHRYSLER CORP.
  5. Install plastic retainer into starter dust shield. The dust shield has TOP marked on it and the plastic retainer goes in the hole.
    Fig 6: Plastic Retainer
    GC0015659Courtesy of DAIMLERCHRYSLER CORP.
  6. Plastic retainer installed.
  7. Install dust shield to the engine block using the plastic retainer to hold dust shield in place.
    Fig 7: Locating Starter Mounting Bolts
    GC0015648Courtesy of DAIMLERCHRYSLER CORP.
  8. Install starter.
  9. Install starter bolts.
  10. Tighten bolts to 54.2 N.m (40 ft. lbs.).
    Fig 8: Disconnecting/Connecting Starter Cable
    GC0015651Courtesy of DAIMLERCHRYSLER CORP.
  11. Install electrical connection to starter.
    Fig 9: Matching Intermediate Steering Shaft With Shaft Extension
    GC0015649Courtesy of DAIMLERCHRYSLER CORP.
  12. Match flats inside intermediate shaft with that in intermediate shaft extension, then slide intermediate shaft onto extension.
    Fig 10: Locating Steering Shaft Bolt Hole
    GC0015650Courtesy of DAIMLERCHRYSLER CORP.
  13. Aline the hole in the shafts.
    Fig 11: Locating Steering Shaft Bolt
    GC0015654Courtesy of DAIMLERCHRYSLER CORP.
  14. Install pinch bolt fastening intermediate shaft to intermediate shaft extension.
  15. Tighten pinch bolt to 43 N.m (32 ft. lbs.).
  16. Install the underbody splash shield.
  17. Lower vehicle.
  18. Remove the steering wheel holder.
  19. Connect negative battery cable.