FixVault

Left Cylinder Head

WARNING: High-pressure fuel lines deliver diesel fuel under extreme pressure from the injection pump to the fuel injectors. This may be as high as 1600 bar (23,200 psi). Use extreme caution when inspecting for high-pressure fuel leaks. Fuel under this amount of pressure can penetrate skin causing personal injury or death. Inspect for high-pressure leaks with a sheet of card board. Wear safety goggles and adequate protective clothing when servicing fuel system.
WARNING: No sparks, open flames or smoking. Risk of poisoning from inhaling and swallowing fuel. Risk of injury to eyes and skin from contact with fuel. Pour fuels only into suitable and appropriately marked containers. Wear protective clothing.
  1. Disconnect negative battery cable.
  2. Remove engine cover.
  3. Disconnect the fuel return hose at the injector by lifting up on retaining tab and wiggling hose free.
  4. Loosen the high pressure fuel lines at the fuel rail.
  5. Disconnect the high pressure line at the fuel injector.
  6. Disconnect the fuel injector electrical connector.
  7. Remove the fuel injector hold down.
    NOTE: If injectors are tight, remove with special tool 9552.
  8. Remove injectors and discard lower sealing washer.
  9. Clean injectors and recesses.