Planetary-Transfer Case: Assembly

CAUTION: Soak the new friction disc in the appropriate transfer case lubricant (Refer to LUBRICATION & MAINTENANCE/FLUID TYPES - DESCRIPTION) for a minimum of 30 minutes prior to installation.

Fig 1: Friction Disc Washer

Courtesy of DAIMLERCHRYSLER CORP.

1 - FRICTION DISC WASHER

2 - PLANETARY ASSEMBLY

1. Install the friction disc washer (1) onto the planetary assembly (2). See Fig 1.
   Fig 2: Friction Disc

   Courtesy of DAIMLERCHRYSLER CORP.

   1 - FRICTION DISC

   2 - FRICTION DISC WASHER

2. Install the friction disc (1) onto the friction disc washer (2). See Fig 2.
   Fig 3: Friction Disc Apply Plate

   Courtesy of DAIMLERCHRYSLER CORP.

   1 - FRICTION DISC APPLY PLATE

   2 - FRICTION DISC

3. Install the friction disc apply plate (1) onto the friction disc (2). See Fig 3.
   Fig 4: Planetary Belleville Spring

   Courtesy of DAIMLERCHRYSLER CORP.

   1 - BELLEVILLE SPRING

   2 - FRICTION DISC APPLY PLATE

4. Install the Belleville spring (1) onto the friction disc apply plate (2). See Fig 4.
   Fig 5: Planetary Cover

   Courtesy of DAIMLERCHRYSLER CORP.

   1 - PLANETARY COVER

   2 - PLANETARY ASSEMBLY

5. Install the planetary cover (1) onto the planetary assembly (2). See Fig 5.
   Fig 6: Planetary Cover Bolts

   Courtesy of DAIMLERCHRYSLER CORP.

   1 - BOLTS

   2 - PLANETARY COVER

   3 - PLANETARY ASSEMBLY

6. Install the bolts (1) holding the planetary cover (2) to the planetary assembly (3). Tighten the bolts to 9 N.m (6.5 ft.lbs.). See Fig 6.