Charge Air Cooler: Installation

Fig 1: Locating Manifold Absolute Presure Sensor

Courtesy of DAIMLERCHRYSLER CORP.

1. Install the MAP sensor to the charge air cooler.
   Fig 2: Identifying Charge Air Cooler Flange Gasket, Charge Air Cooler Flange Bolts, Charge Air Cooler & Mounting Bolts

   Courtesy of DAIMLERCHRYSLER CORP.
2. Install a new charge air cooler flange gasket (1).
3. Install the charge air cooler (3) to the supercharger. Tighten the charge air cooler mounting bolts (2) to 25 N.m (18 ft. lbs.).
4. Install the charge air cooler rear mounting bolts. Tighten the charge air cooler rear mounting bolts (4) to 20 N.m (15 ft. lbs.).
   Fig 3: Removing/Installing Supercharger

   Courtesy of DAIMLERCHRYSLER CORP.
5. Install the supercharger on the engine. (Refer to ENGINE/MANIFOLDS/SUPERCHARGER - INSTALLATION) .