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Fuel Tank: Installation

Fig 1: Fuel Line
GC0021646Courtesy of DAIMLERCHRYSLER CORP.
1 - FUEL LINE
2 - FUEL TANK
  1. Position fuel tank on transmission jack.
  2. Raise fuel tank into position.
  3. Connect vacuum line to LDP.
  4. Install EVAP line and recirculation line.
    Fig 2: Electrical Connector
    GC0021647Courtesy of DAIMLERCHRYSLER CORP.
  5. Connect electrical connector and lock the connector. See Figure.
  6. Connect the fuel line. See Figure. Refer to QUICK CONNECT FITTING .
  7. Connect fuel fill tube to tank inlet. Tighten hose clamp to 4.1 N.m (38 in. lbs.) torque.
    Fig 3: Fuel Tank Straps
    GC0021645Courtesy of DAIMLERCHRYSLER CORP.
  8. Position fuel tank straps. Tighten fuel tank strap bolts to 22.5 N.m (200 in. lbs.) torque. See Figure. Remove transmission jack. Ensure straps are not twisted or bent.
  9. Lower vehicle.
  10. Fill fuel tank, install filler cap.
  11. Install the negative battery cable.
  12. Install the air cleaner lid, connect the inlet air temperature sensor and makeup air hose.
  13. Use the scan tool ASD Fuel System Test to pressurize the fuel system. Check for leaks.
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