FixVault

Valve Body: Disassembly

Fig 1: Manual Shaft Seal
GC0000880Courtesy of DAIMLERCHRYSLER CORP.
1 - SEAL
2 - MANUAL SHAFT
NOTE: If valve body assembly is being reconditioned, the PCM/TCM Quick Learn Procedure must be performed. (Refer to STANDARD PROCEDURE )
  1. Remove manual shaft seal (1). See Fig 1.
    Fig 2: Removing/Installing Transmission Range Sensor
    GC0000874Courtesy of DAIMLERCHRYSLER CORP.
    1 - TRANSMISSION RANGE SENSOR
    2 - MANUAL VALVE CONTROL PIN
    3 - RETAINING SCREW
  2. Remove Transmission Range Sensor retaining screw (3). See Fig 2.
    Fig 3: Manual Shaft/Rooster Comb and Transmission Range Sensor
    GC0000881Courtesy of DAIMLERCHRYSLER CORP.
    1 - TRANSMISSION RANGE SENSOR
    2 - MANUAL SHAFT / ROOSTER COMB
    3 - ROOSTER COMB
  3. Remove Manual Shaft/Rooster Comb (3). See Fig 3and Transmission Range Sensor (1).
    Fig 4: 2/4 Accumulator Retaining Plate
    GC0000882Courtesy of DAIMLERCHRYSLER CORP.
    1 - 2-4 ACCUMULATOR RETAINING PLATE
    2 - DETENT SPRING
  4. Remove 2/4 Accumulator Retaining Plate (1). See Fig 4.
    Fig 5: 2/4 Accumulator Assembly
    GC0000883Courtesy of DAIMLERCHRYSLER CORP.
    1 - VALVE BODY
    2 - RETAINER PLATE
    3 - DETENT SPRING
    4 - SPRINGS
    5 - SEALS
    6 - PISTON
  5. Remove 2/4 Accumulator components (2,3,4,5 and 6). See Fig 5.
    Fig 6: Removing/Installing Valve Body to Transfer Plate Screws
    GC0000884Courtesy of DAIMLERCHRYSLER CORP.
    1 - SCREW (24)
    2 - TRANSFER PLATE
    3 - VALVE BODY
  6. Remove Valve Body (3) to Transfer Plate (2) screws (1). See Fig 6.
    Fig 7: Removing/Installing Transfer Plate
    GC0000885Courtesy of DAIMLERCHRYSLER CORP.
    1 - TRANSFER PLATE
  7. Invert assembly and remove Transfer Plate (1). See Fig 7. Beware of loose check balls.
    Fig 8: Removing/Installing Oil Screen
    GC0000886Courtesy of DAIMLERCHRYSLER CORP.
    1 - OIL SCREEN
  8. Remove oil screen (1). See Fig 8.
    Fig 9: Removing/Installing Overdrive Clutch (No. 5) Check Valve
    GC0000887Courtesy of DAIMLERCHRYSLER CORP.
    1 - OVERDRIVE CLUTCH (#5) CHECK VALVE
  9. Remove the overdrive clutch (#5) check valve (1). See Fig 9.
    Fig 10: Removing/Installing Separator Plate
    GC0000888Courtesy of DAIMLERCHRYSLER CORP.
    1 - SEPARATOR PLATE
    2 - VALVE BODY
  10. Remove separator plate (1). See Fig 10.
    Fig 11: Removing/Installing Thermal Valve
    GC0000889Courtesy of DAIMLERCHRYSLER CORP.
    1 - THERMAL VALVE
  11. Remove thermal valve (1). See Fig 11.
    Fig 12: Check Ball Location
    GC0000890Courtesy of DAIMLERCHRYSLER CORP.
    1 - (#4) BALL CHECK LOCATION
    2 - (#2) BALL CHECK LOCATION
    3 - RETAINER
    4 - (#3) BALL CHECK LOCATION
    5 - LOW/REVERSE SWITCH VALVE
    6 - T/C LIMIT VALVE
  12. Remove check balls, (1 ). See Fig 12 (#4) ball check location, (2) (#2) ball check location, (3) retainer, (4) (#3) ball check location, (5) low/reverse switch valve and (6) t/c limit valve.
    Fig 13: Removing/Installing Dual Retainer Plate Using Tool 6301
    GC0000891Courtesy of DAIMLERCHRYSLER CORP.
    1 - REMOVER/INSTALLER 6301
    2 - RETAINER
    NOTE: Tag all valve/spring assemblies for reassembly identification.
  13. Remove dual retainer plate (2) using Remover/Installer 6301(1). See Fig 13.
    Fig 14: Removing/Installing Regulator Valve Spring Retainer Using Tool 6302
    GC0000892Courtesy of DAIMLERCHRYSLER CORP.
    1 - REMOVER/INSTALLER 6302
    2 - RETAINER
  14. Remove regulator valve spring retainer (2) using Remover/Installer 6302 (1). See Fig 14.
    Fig 15: Valve Retainer Locations
    GC0000895Courtesy of DAIMLERCHRYSLER CORP.
    1 - RETAINER
    2 - RETAINER
  15. Remove remaining retainers (1,2). See Fig 15.
    Fig 16: Locating Springs & Valves
    GC0000875Courtesy of DAIMLERCHRYSLER CORP.
    1 - VALVE BODY 5 - MANUAL VALVE
    2 - T/C REGULATOR VALVE 6 - CONVERTER CLUTCH SWITCH VALVE
    3 - L/R SWITCH VALVE 7 - SOLENOID SWITCH VALVE
    4 - CONVERTER CLUTCH CONTROL VALVE 8 - REGULATOR VALVE
  16. Remove valves and springs. See Fig 16.
NOTE: Refer to Valve Body Cleaning and Inspection for cleaning procedures.