FixVault

Regulator - Fuel Pressure: Removal

  1. Release the fuel pressure. Refer to FUEL SYSTEM PRESSURE RELEASE PROCEDURE .
  2. Disconnect negative battery cable.
    NOTE: The fuel level of the vehicle must be below 5/8 of a tank before you remove the module lock-rings. If it is above that you can spill fuel in the vehicle.
    Fig 1: Draining Fuel
    GC0013027Courtesy of CHRYSLER LLC
  3. Drain partial fuel from fuel tank through the filler tube. Use a hard nylon tube, with a 30° cut on the end, to push the check valve open to drain fuel from tank.
    Fig 2: Rear Seat
    GC0013028Courtesy of CHRYSLER LLC
  4. Remove the rear lower seat cushion.
    Fig 3: Pulling Rear Seat Up
    GC0013029Courtesy of CHRYSLER LLC
  5. Push seat back and up to remove seat cushion.
    Fig 4: Foam Pad Under Seat
    GC0013033Courtesy of CHRYSLER LLC
  6. Fold back the foam pad covering access cover for modules.
    Fig 5: Access Cover Right Side Module
    GC0013044Courtesy of CHRYSLER LLC
  7. Remove plastic access covers from floor pan right side.
    Fig 6: Right Side Module Orientation
    GC0013045Courtesy of CHRYSLER LLC
  8. Disconnect the fuel supply line from module.
  9. Mark the module orientation.
    Fig 7: Tool 9430 Right Side Module
    GC0013047Courtesy of CHRYSLER LLC
  10. Use special tool #9340 to remove right side module lock ring.
    Fig 8: Draining Fuel From Right Side Of Fuel Tank
    GC0013046Courtesy of CHRYSLER LLC
  11. Drain fuel from right side of fuel tank. Lift module up enough to push hose into tank and drain. Do not spill fuel in interior of vehicle.
    Fig 9: Remove/Install Right Side Module
    GC0013050Courtesy of CHRYSLER LLC
  12. Pull module up and out of fuel tank.
    Fig 10: Fuel Pressure Regulator Location
    GC0013060Courtesy of CHRYSLER LLC
  13. Fuel Pressure regulator location.
    Fig 11: Fuel Pressure Regulator
    GC0013059Courtesy of CHRYSLER LLC
  14. Note location of ground wire tab location.
    Fig 12: Locating Ground Wires (Right Side)
    GC0013057Courtesy of CHRYSLER LLC
  15. Remove ground wire.
    Fig 13: Removing Retaining Clip
    GC0013063Courtesy of CHRYSLER LLC
  16. Use a screwdriver and pry up on retaining clip.
    Fig 14: Retaining Clip
    GC0013062Courtesy of CHRYSLER LLC
  17. Clip in the off position.
    Fig 15: Removing/Installing Regulator
    GC0013061Courtesy of CHRYSLER LLC
  18. Fuel pressure regulator removed.
    Fig 16: O-Ring
    GC0000387Courtesy of CHRYSLER LLC
  19. Remove O-ring from module.