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Pump-Power Steering, 3.0L Diesel

Fig 1: Power Steering Pump - 3.0L Diesel
GC0039595Courtesy of CHRYSLER LLC
  1. Align pump (2) with mounting holes in pump mounting brackets on engine.
  2. Install, but do not tighten, two pump mounting bolts (1) through access holes in pulley.
    Fig 2: Pump Mounting Brackets - 3.0L Diesel
    GC0039597Courtesy of CHRYSLER LLC
  3. Install two mounting bolts (4) fastening front pump mounting bracket (1) to engine. Tighten bolts to 24 N.m (17 ft. lbs.).
    Fig 3: Power Steering Pump - 3.0L Diesel
    GC0039595Courtesy of CHRYSLER LLC
  4. Tighten two pump mounting bolts (1) to 24 N.m (17 ft. lbs.).
    Fig 4: Pressure Hose At Pump
    GC0039599Courtesy of CHRYSLER LLC
    NOTE: Always use a NEW O-ring on the end of the pressure hose.
  5. Lubricate NEW O-ring on end of pressure hose with clean power steering fluid.
  6. Install pressure hose to pump (1). Tighten pressure hose tube nut (2) to 47 N.m (35 ft. lbs.).
    Fig 5: Supply Hose - 3.0L Diesel
    GC0039596Courtesy of CHRYSLER LLC
  7. Install supply hose (3) on pump (1). Install clamp (2) securing hose in place.
  8. Install serpentine drive belt. Refer to INSTALLATION .
  9. Install intercooler tube resonator.
  10. Install turbocharger inlet tube.
  11. Install air cleaner housing. Refer to INSTALLATION .
  12. Install engine cover.
    Fig 6: Disconnecting/Connecting Battery Cables
    GC0012970Courtesy of CHRYSLER LLC
  13. Connect battery negative cable (2) to battery post. It is important that this is performed properly. Refer to STANDARD PROCEDURE .
  14. Fill and bleed power steering system. See STANDARD PROCEDURE .