FixVault

3.0L Diesel

Fig 1: Removing/Installing Generator
GC0082319Courtesy of CHRYSLER LLC
  1. Install the generator to the vehicle, while installing the two lower mounting bolts.
    Fig 2: Loosening/Tightening Upper Mounting Bolts
    GC0082318Courtesy of CHRYSLER LLC
  2. Install the radio noise suppressor and the two upper mounting bolts.

    Tighten the bolts to 50 N.m (37 ft. lbs.).

    Fig 3: Disconnecting/Connecting Electrical Connectors
    GC0082317Courtesy of CHRYSLER LLC
  3. Connect the electrical to the generator.
    Fig 4: Disconnecting/Connecting Tube
    GC0082316Courtesy of CHRYSLER LLC
  4. Connect the heater tube and tighten the tube nut.
    Fig 5: Clamping/Unclamping Rear Heater Hose
    GC0082315Courtesy of CHRYSLER LLC
  5. Release the rear heater tube clamp.
    Fig 6: Clamping/Unclamping Front Heater Hose
    GC0082314Courtesy of CHRYSLER LLC
  6. Release the front heater tube clamp.
  7. Tighten the right side engine cradle bolts.

    Tighten cradle bolts to 185 N.m (136 ft. lbs.).

    Fig 7: Sway Bar
    GC0082313Courtesy of CHRYSLER LLC
  8. Swing the sway bar up and into place.

    Tighten the sway bar bracket retainers to 60 N.m (44 ft. lbs.).

    Fig 8: Removing/Installing Sway Bar Heat Shield
    GC0082312Courtesy of CHRYSLER LLC
  9. Install the sway bar mounting bracket heat shields.
    Fig 9: Right Engine Mount
    GC0081925Courtesy of CHRYSLER LLC
  10. Install the left engine mount through bolts
  11. Install the right engine mount insulator. .
  12. Remove the special tool # 8534B Engine Support Fixture.
  13. Install the front and rear belly pans. Refer to Body/Exterior/BELLY PAN - Installation
    Fig 10: Identifying Drive Belt 3.0L Diesel
    GC0079898Courtesy of CHRYSLER LLC
  14. Install accessory drive belt. Refer to Cooling/Accessory Drive/BELT, Serpentine - Installation .
    Fig 11: Air Cleaner Cover And Tube Assembly
    GC0095229Courtesy of CHRYSLER LLC
  15. Install the air cleaner cover and tube assembly. .
    Fig 12: Engine Cover
    GC0095228Courtesy of CHRYSLER LLC
  16. Install the engine cover. .
  17. Fill the coolant system. Refer to Cooling - Standard Procedure
  18. Connect negative battery cable.