2.2L Diesel
| 1 - A/C CONDENSER |
| 2 - SIDE AIR SEALS |
| 3 - LOWER AIR SEAL |
NOTE:
Care must be taken not to damage the radiator cooling fins and tubes during installation.
- Lower radiator into mounting position and reconnect charge air cooler to radiator. Torque bolts to 8N.m (70 lbs. in.).
1 - RADIATOR FAN SHROUD 2 - SCREWS 3 - SCREWS - Position A/C condenser against radiator. Hand start lower fasteners.
1 - UPPER RADIATOR CROSSMEMBER 2 - COOLING MODULE 3 - RADIATOR FAN CONNECTOR 4 - LOWER RADIATOR CROSSMEMBER - Install radiator fan/shroud assembly. Hand start upper fasteners and remaining side fasteners that hold AC condenser.
- Raise vehicle on hoist.
- Connect charge air cooler hoses.
- Install two remaining lower radiator fan shroud fasteners to radiator. Torque fasteners to 6 N.m (55 in. lbs.).
- If equipped, install fasteners attaching transmission oil cooler to radiator. Torque fasteners to 8 N.m (70 in. lbs.).
- Connect lower radiator hose. Align the hose and position the clamp so it will not interfere with engine components.
- Connect the radiator fan motor electrical connector (3).
- Close radiator draincock.
- Lower vehicle.
- Torque radiator fan shroud fasteners to 6 N.m (55 in. lbs.).
- Torque AC condenser fasteners to 8 N.m (70 in. lbs.).
- Install upper radiator hose. Align the hose and position the clamp to prevent interference with the engine or hood.
- Install upper radiator support crossmember. Refer to Body/Exterior/CROSSMEMBER, Radiator - Installation .
- Install grille. Refer to Body/Exterior/GRILLE - Installation .
- Install air cleaner housing assembly. Refer to Engine/Air Intake System/BODY, Air Cleaner - Installation .
- Fill cooling system with appropriate coolant. Refer to SYSTEM FILLING - DIESEL ENGINE .
- Connect negative battery cable.
- Operate engine until it reaches normal operating temperature. Check cooling system for correct fluid level.
- Install engine cover. Refer to Engine - Installation .