2.2L Diesel

Fig 1: RADIATOR HOSE CONNECTIONS

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1 - RADIATOR

2 - UPPER RADIATOR HOSE

3 - LOWER RADIATOR HOSE

4 - CHARGE AIR COOLER OUTLET HOSE

5 - CHARGE AIR COOLER INLET HOSE

6 - CHARGE AIR COOLER

WARNING: Do not open the radiator draincock with the system hot and under pressure because serious burns from coolant can occur.

NOTE: It is not necessary to discharge the air conditioning system to remove the radiator.

Disconnect negative battery cable.
Remove engine cover. Refer to Engine - Removal .
Remove air cleaner housing assembly. Refer to Engine/Air Intake System/BODY, Air Cleaner - Removal .
Raise vehicle on hoist.

Drain cooling system.

Fig 2: Cooling Module

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1 - UPPER RADIATOR CROSSMEMBER

2 - COOLING MODULE

3 - RADIATOR FAN CONNECTOR

4 - LOWER RADIATOR CROSSMEMBER

Disconnect radiator fan motor electrical connector (3). See Fig 1.
Disconnect lower radiator hose.
Remove two lower fasteners attaching radiator fan shroud to radiator.
Disconnect charger air cooler hoses from charge air cooler.
Disconnect charger air cooler from radiator.
Lower vehicle.
Remove grille. Refer to Body/Exterior/GRILLE - Removal .
Remove upper radiator support crossmember. Refer to Body/Exterior/CROSSMEMBER, Radiator - Removal .
Remove upper radiator hose from the radiator.
Remove remaining fasteners attaching radiator fan shroud to radiator.

Remove radiator fan/shroud assembly.

Fig 3: Air Seals - Typical

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1 - A/C CONDENSER

2 - SIDE AIR SEALS

3 - LOWER AIR SEAL

Remove remaining fasteners attaching AC condenser to radiator. Reposition AC condenser.
Unclip charge air cooler from radiator remove radiator assembly by lifting it up from the engine compartment. Care should be taken not to damage the cooling fins and tubes during removal.